Plasma catalysis for ammonia synthesis
technology exhibits
significant
development potential, and improving the synergistic interaction between
plasma and catalyst is a challenging research focus. However, current
research focuses on efficient catalyst formulation design, but studies
on catalyst support material screening and reactor performance optimization
are lacking. Therefore, this study first enhanced the ammonia synthesis
capability of the reactor and found that the 5 cm ground electrode
and center plasma catalysis (CPC) coupling were the optimal system
configurations. Support screening tests showed that higher dielectric
properties and highly ordered interconnecting pores are crucial to
achieving high ammonia concentration production. The SBA-15 (best
material) filled system showed the highest reduced electric field
(122.97 Td), with a more significant number of high-energy electrons
and an average electron energy of up to 3.93 eV. Possible enhanced
mechanisms for ammonia synthesis on SBA-15 include: (1) promoting
the excitation dissociation process of feed gas in the gas phase and
the activation process on the material surface and (2) using ordered
tubular channels to suppress the occurrence of plasma-induced reverse
reactions. By adjusting the flow rate, ammonia concentration as high
as 11737 ppm was achieved, 4.58 times higher than the empty tube.
The highest achieved synthesis rate was 5337 μmol/gcat/h, and the energy yield was 1.04 gNH3
/kWh.
Additionally, the study indicated that a nitrogen-rich environment
is more beneficial for the progression of the reaction, with the optimal
N2:H2 molar ratio being 2:1. This work highlights
the necessity and significance of optimizing the reaction system,
including (1) system configuration, (2) catalyst support material,
and (3) operating parameter. Especially, it provides new insights
into the design of catalysts in a plasma environment.