An in-depth analysis covering over forty foam applications in Enhanced Oil Recovery (EOR) projects and numerous production well treatment operations was conducted, to obtain insights on screening and design of such applications. Foam can be used to solve conformance problems caused by either a thief zone or gravity override; proper identification of the cause, as well as of the affected production well(s) is basic to definition of the problem. Either blocking/diverting foams or in-depth mobility control foams can be placed through the injection wells. On the other hand, foam is placed in production wells mainly to mitigate an override problem.The most important factors in foam assisted EOR projects are: (a) manner of foam placement in the reservoir (injection of pre-formed foam, co-injection foam and SAG or surfactant alternating gas foam), (b) reservoir pressure and c) permeability. While pre-formed foams are effective in the treatment of production wells, co-injection foam and SAG foam can be employed for solving specific sweep problems. For designing a steam-foam project (which is a low pressure foam application), foam quality in the range 45% to 80% should be considered. In this application, a co-injection foam is employed and the additives (surfactant and non-condensable gas) are injected intermittently (on and off), superimposed on a continuous steam injection. Injection cycles as short as 7 days are common. Under suitable conditions, an oil rate increase of 1.5 to 5 times, a decrease in water cut by 20 %, and an incremental oil recovery of 6%-12% OOIP can be achieved with this implementation. At high pressure, such as in gas miscible flooding, foam application can result in excessive mobility reduction factors, and injectivity reduction. Due to this reason, in these projects, alternate injection of surfactant solution and gas (SAG foam) is favoured over a coinjection mode of placement.
Low Pressure Foam Application: Steam Drive.Out of 19 projects reviewed, 14 were in the Midway Sunset and Kern River fields in California 12-16 , where the reservoirs are shallow, with good porosity and permeability. Oil viscosity is between 1000 and 4000 mPa.s. Surfactant was injected along with a low pressure (0.7-3.5 MPa) steam injection to solve overriding problems. Patterns areas were in the range 0.5-4 ha, and at the time of foam injection, the steam drive was quite mature, having been in progress for 5 to 10 years, with a current oil recovery in the range of 30% to 60% OOIP. The most commonly employed surfactants were Chaser SD and Suntech injected at concentrations in the range of