This report summarizes the objectives, technical barrier, approach, and accomplishments for the development of a novel water-gas-shift (WGS) membrane reactor for hydrogen enhancement and CO reduction. We have synthesized novel CO 2 -selective membranes with high CO 2 permeabilities and high CO 2 /H 2 and CO 2 /CO selectivities by incorporating amino groups in polymer networks. We have also developed a one-dimensional non-isothermal model for the countercurrent WGS membrane reactor. The modeling results have shown that H 2 enhancement (>99.6% H 2 for the steam reforming of methane and >54% H 2 for the autothermal reforming of gasoline with air on a dry basis) via CO 2 removal and CO reduction to 10 ppm or lower are achievable for synthesis gases. With this model, we have elucidated the effects of system parameters, including CO 2 /H 2 selectivity, CO 2 permeability, sweep/feed flow rate ratio, feed temperature, sweep temperature, feed pressure, catalyst activity, and feed CO concentration, on the membrane reactor performance. Based on the modeling study using the membrane data obtained, we showed the feasibility of achieving H 2 enhancement via CO 2 removal, CO reduction to ≤ 10 ppm, and high H 2 recovery. Using the membrane synthesized, we have obtained <10 ppm CO in the H 2 product in WGS membrane reactor experiments. From the experiments, we verified the model developed. In addition, we removed CO 2 from a syngas containing 17% CO 2 to about 30 ppm. The CO 2 removal data agreed well with the model developed. The syngas with about 0.1% CO 2 and 1% CO was processed to convert the carbon oxides to methane via methanation to obtain <5 ppm CO in the H 2 product.
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Objectives• Produce a hydrogen product with <10 ppm CO at the high pressure used for reforming.• Overcome Fuel-Flexible Fuel Processors Barrier L: H 2 purification/CO clean-up.• Synthesize and characterize CO 2 -selective membranes for the novel WGS membrane reactor.• Develop the water-gas-shift (WGS) membrane reactor for achieving <10 ppm CO.• Develop and verify a mathematical model to predict the performance of the WGS membrane reactor.
Technical Barrier The Hydrogen, Fuel Cells and Infrastructure Technologies Multiyear Research, Development and Demonstration Plan technical barrier this project addressed included:• L: H 2 Purification/CO Clean-up (to achieve the target of <10 ppm CO).
Approach• Synthesize and characterize CO 2 -selective membranes containing amino groups.• Use the CO 2 -selective membrane synthesized to remove CO 2 for H 2 enhancement.• Drive the WGS reaction to the product side via CO 2 removal:CO + H 2 O → H 2 + CO 2 ↑ • Decrease CO to <10 ppm in the H 2 product via CO 2 removal.• Develop a mathematical model to predict the performance of the membrane reactor.• Use the model developed to study membrane reactor performance and to guide/minimize experimental work.
Accomplishments• Obtained <10 ppm CO in the H 2 product in WGS membrane reactor experiments using the small circular lab membrane cell ("Small Cell") with the syngas f...