Poor mechanical and barrier properties of biopolymer-based
packaging
materials limit their widespread applications. The combination of
biopolymers with different nature is considered an effective strategy
to obtain complementary properties, but this method is always restricted
by the incompatibility between matrices. To combine polyamide 4 (PA4)
and poly(lactic acid) (PLA), which present excellent oxygen barrier
and water barrier properties, respectively, this study puts forward
the use of polyvinyl alcohol (PVA) as a bonding layer to connect them
and form the PA4/PVA/PLA multilayer films by the layer-by-layer solution
casting method. PA4 and PLA are successfully linked through hydrogen
bonding and electrostatic interactions with PVA. The cross-section
morphology and peel test results proved the good interlayer adhesion
between layers. After combination with PA4, the tensile strength,
elongation at break, and oxygen barrier properties of PLA were greatly
improved. The oxygen barrier of the PA4/PVA/PLA multilayer film was
more than 260 times higher than that of the PLA monolayer. PA4/PVA/PLA
films presented better thermal stability, transparency, and water
barrier properties compared to the PA4 monolayer. Besides, PA4/PVA/PLA
multilayer films presented a one-way water barrier characteristic,
which made them effective in avoiding the condensation phenomenon
when used as fruit or vegetable packaging. The study improved the
poor interfacial compatibility between PA4 and PLA and provided a
simple strategy for developing sustainable packaging with excellent
performance.