Electromechanical products such as electrical toothbrushes and robots carry multitechnological
characteristics, and functional operation of these systems is depended on the
successful operation of all system components. There are interactions between electronic and
mechanical components, software and other systems in complex products. These interactions such
as heat, vibration, gravity, corrosion and electromagnetism can lead to functional and financial
losses and failures of these kinds of products. The physical arrangement and mutual relation of subsystems
and parts are very important to design reliable and robust systems. However, designing
these products is complicated and time-consuming due to limitations on available expertise, tools,
and methods. This paper presents a new product development approach proposed for integrating
mechanical design with electronic design to improve design and manufacture of electromechanical
products in terms of customer requirements, reliability, structural integrity, weight, cost and time.
This approach has been implemented in a Delphi based environment integrated with a CAD system.
It assists in evaluating complex systems as far as parts relation and their possible effects on each
other, costs, weight and physical constraints are concerned in the early design process. This helps
the designers to avoid design iterations, and minimize the likelihood of failures and rapidly develop
reliable complex products subject to given constraints.