Drug–polymer
interactions are of great importance in amorphous
solid dispersion (ASD) formulation for both dissolution performance
and physical stability considerations. In this work, three felodipine
ASD systems with drug loading ranging from 5 to 20% were prepared
using PVP, PVP-VA, or HPMC-AS as the polymer matrix. The amorphization
and homogeneity were confirmed by differential scanning calorimetry
and powder X-ray diffraction. The intrinsic dissolution behavior of
these ASDs was studied in 0.05 M HCl and phosphate-buffered saline
(PBS) (pH 6.5). In 0.05 M HCl, PVP-VA ASDs with low drug loading (<15%)
showed rapid dissolution accompanied with nano-species generation,
while in the PVP system, rapid dissolution and nano-species generation
were observed only when drug loading was less than 10%, and HPMC-AS
ASDs always released slowly with no nano-species formation. In PBS,
PVP-VA ASDs with drug loading less than 10% showed rapid dissolution
accompanied with nano-species generation, while for PVP ASDs, rapid
dissolution and nano-species generation were observed only when drug
loading was 5%. However, 20% drug loading HPMC-AS ASDs exhibited rapid
dissolution of felodipine and nano-species generation. When the drug
loading was above the transition point of PVP-VA ASDs and PVP ASDs,
the release rate was significantly lowered, and no nano-species was
generated. To understand this phenomenon, drug–polymer interactions
were studied using the melting point depression method and the Flory–Huggins
model fitting. The Flory–Huggins interaction parameters (χ)
for felodipine/HPMC-AS, felodipine/PVP, and felodipine/PVP-VA were
determined to be 0.62 ± 0.07, −0.55 ± 0.20, and −1.02
± 0.21, respectively, indicating the existence of the strongest
attractive molecular interaction between felodipine and PVP-VA, followed
by felodipine/PVP, but not in felodipine/HPMC-AS. Furthermore, dynamic
vapor sorption further revealed that the molecular interactions between
felodipine and PVP or PVP-VA were resistant to water. We concluded
that water-resistant drug–polymer interactions in felodipine/polymer
systems were responsible for the formation of nano-species, which
further facilitated the rapid initial drug dissolution.