The textile wastewater
sludge (TWS) treatment and disposal are
environmentally challenging due to toxic organics and metals. At the
same time, cattle manure (CM), with better combustion performance,
i.e., calorific value and uniform burning capability, is still underutilized
in many parts of the world. This study evaluated and assessed the
TWS and CM blending compatibility to convert them into fuel pellets
for the direct combustion option and to stabilize toxic contaminants
in TWS. After initial drying, grinding, and particle size control
of the raw TWS and CM, both were blended at different ratios. The
blended and nonblended TWS and CM samples were converted into pellets
and analyzed for proximate and ultimate analyses, namely, moisture
content, fixed carbon, CHNO, gross calorific value (GCV), bulk density,
ash content, and metals, to evaluate the efficacy for energy applications.
Out of three blended ratios, i.e., 75:25 (W/W%; CM/TWS), 50:50, and
25:75, the 75:25 blended pellet composition was found appropriate
for fuel application. For the 75:25 blend, the obtained GCV was 12.77
MJ/kg, elemental carbon was 27.5%, volatiles were 41.7%, and residue
ash was 42.8% of the total weight. Moreover, the blending ratios of
75:25 and 50:50 revealed that elemental and metal (Fe, Cu, Zn, Ni,
Cr, Na, Mg, Mn) concentrations in TWS were stabilized to below threshold
limits in the obtained residue ash for safe handling. The explored
methods of TWS and CM waste processing, blending, and pelletization
proposed a new technique for their sustainable waste valorization
into energy sources.