Lignocellulosic feedstocks
are widely studied for sustainable
liquid
fuel and chemical production. The pulp and paper industry generates
large amounts of kraft black liquor (BL) from which a high volume
of hydroxy acids (HAs) can be separated for further catalytic processing.
Here, we explore the catalytic upgrading of HAs, including the conversion
of (1) a model HA, gluconic acid; (2) a model mixture of HAs, and
(3) a real mixture of HAs derived from kraft BL on M/Nb2O5 (M = Pd, Pt, Rh, and Ru). The hydrodeoxygenation of
model gluconic acid reveals that “volatile” carboxylic
acids (mainly C2 and C3), levulinic acid, and
cyclic esters are significant products over all the catalysts, with
Pd/Nb2O5 showing superior activity and selectivity
toward valuable intermediates. The model mixture of HAs shows a wide
range of reactivity over the supported metal catalyst, with the product
selectivity strongly correlating to reaction temperature. Utilizing
a 0.25% Pd/Nb2O5 catalyst, a real mixture of
HAs derived from kraft BL is successfully dehydroxylated to produce
a mixture rich in C3–C8 carboxylic acids
that may be amenable for further upgrading, e.g., catalytically to
ketones with high carbon chain lengths. Despite the feedstock complexity,
we selectively cleaved the C–OH bonds of HAs, while successfully
preserving most of the −COOH groups and minimizing C–C
and CO bond scission reactions under the operating conditions
tested. The BL-derived HA stream is thus proposed to be a suitable
platform for producing mixed carboxylic acid products from an overoxygenated
byproduct feed.