Severe surface Plastic deformation plays a vital role in materials and several investigations are made on this route. Though, the influence of stacking fault energy of materials on severe surface plastic deformation is not done yet. This investigation studied the optimization of process parameter of SMTP with varying stacking fault energies on wear characteristics of AA6061 and ETP-Copper materials. Also, this investigation on reduction in the stacking fault energy contributes wear characterization were determined. The process parameters such as size of shots, speed of revolution of shaft and duration of treatment chosen which are directly associated to the energy imparted to the surface to induce high strains, accumulation of dislocations and grain refinement that leads to enhancement in strength of material surface. The predicted optimal vales of AA6061 are 4 mm shots, 750 rpm speed of revolution and 45 min duration and ETP-Copper are 4 mm shots, 500 rpm speed of revolution and 60 min duration. The wear volume loss of AA6061, a wear volume loss of 14.5854 × 10 −5 cm 3 is found, which 58% is lower than the wear volume loss of the untreated sample. The wear volume loss of ETP-Copper is 9.5366 × 10 −5 cm 3 , which is 58% lower than the wear volume loss of the untreated sample.