Thermosetting
cycloaliphatic powder coatings that exhibit good
weatherability, corrosion resistance, and mechanical properties have
been desired for some time. Unfortunately, most cycloaliphatic resins
have glass transition temperatures (T
gs) that are too low for powder coating applications. In this study,
a series of ultraviolet (UV)-curable, cycloaliphatic polyesters was
synthesized from 3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4,8,10-tetraoxaspiro[5.5]undecane
(spiroglycol), 1,4-cyclohexanedimethanol, and 1,4-cyclohexanedicarboxylic
acid. The oligomers were characterized by 1H nuclear magnetic
resonance spectroscopy, Fourier-transform infrared spectroscopy, gel-permeation
chromatography, and differential scanning calorimetry. The T
g value, the tensile strength, and the modulus
of the crosslinked polyesters systematically increased with the spiroglycol
(SPG) loading level. Dynamic mechanical analysis experiments highlighted
structure–property relationships and showed evidence of secondary
relaxations at around −44 °C. These β-relaxations
were attributed to conformational transitions of the cycloaliphatic
rings. The oligomers that contained 30 and 45 mol % SPG had T
gs that were suitable for powder coating applications.
As such, they were formulated into UV-curable powder coatings. Coated
test panels were evaluated in a salt spray chamber (ASTM B117) and
a QUV weatherometer. The impact resistance, adhesion, and pencil hardness
properties of the coatings were also evaluated. When compared to conventional
(aromatic-based) controls, the cycloaliphatic powder coatings exhibited
comparable weatherability, corrosion resistance, and T
gs along with superior impact resistance, substrate adhesion,
and resistance to yellowing. These findings suggest that the cycloaliphatic
powder coatings would be good alternatives to aromatic-based systems
that are used in exterior durable clear coat applications.