Comparison of the Techno-Economic and Environmental Assessment of Hydrodynamic Cavitation and Mechanical Stirring Reactors for the Production of Sustainable Hevea brasiliensis Ethyl Ester

Abstract

Even though the hydrodynamic cavitation reactor (HCR) performs better than the mechanical stirring reactor (MSR) at producing biodiesel, and the ethylic process of biodiesel production is entirely bio-based and environmentally friendly, non-homogeneous ethanol with the triglyceride of underutilized oil, despite the many technical advantages, has discouraged the biodiesel industry and stakeholders from producing ethylic biodiesel in HCRs. This study examines the generation of biodiesel from rubber seed oil (RSO) by comparing the ethyl-based HCR and MSR. Despite ethyl’s technical advantages and environmental friendliness, a lack of scalable protocols for various feedstocks hinders its global adoption. The research employs Aspen HYSYS simulations to investigate the ethanolysis process for RSO in both HCRs and MSRs. The HCR proves more productive, converting 99.01% of RSO compared to the MSR’s 94.85%. The HCR’s exergetic efficiency is 89.56% vs. the MSR’s 54.92%, with significantly lower energy usage. Removing catalytic and glycerin purification stages impacts both processes, with HC showing lower exergy destruction. Economic analysis reveals the HCR’s lower investment cost and higher net present value (USD 57.2 million) and return on investment (176%) compared to the MSR’s. The HCR also has a much smaller carbon footprint, emitting 7.2 t CO2 eq./year, while the MSR emits 172 t CO2 eq./year. This study provides database information for quickly scaling up the production of ethanolic biodiesel from non-edible and third-generation feedstocks in the HCR and MSR.

Design and Simulation of the Biodiesel Process Plant for Sustainable Fuel Production

“…Thus, efforts need to be applied to produce biodiesel from various feedstocks using the most efficient process. The production process plant has been modeled using Aspen Plus to optimize the cost of production [35]. The analysis will be conducted for different plant configurations to optimize the plant and suit continuous biodiesel conversion.…”

Enhancing Sustainable Waste Management Using Biochar: Mitigating the Inhibitory of Food Waste Compost from Methane Fermentation Residue on Komatsuna (Brassica rapa) Yield

“…This can facilitate the development of a farm-to-table recycling system [4]. In accordance with the report, the primary objectives include enhancing agricultural practices, promoting clean energy, and mitigating carbon emissions [5]. Internationally, the Paris Agreement determined climate goals have initiated sustainability transitions on the agendas of numerous local, national, and global governing bodies [6].…”