Let k be a nonperfect separably closed field. Let G be a connected reductive algebraic group defined over k. We study rationality problems for Serre's notion of complete reducibility of subgroups of G. In particular, we present a new example of subgroup H of G of type D4 in characteristic 2 such that H is G-completely reducible but not Gcompletely reducible over k (or vice versa). This is new: all known such examples are for G of exceptional type. We also find a new counterexample for Külshammer's question on representations of finite groups for G of type D4. A problem concerning the number of conjugacy classes is also considered. The notion of nonseparable subgroups plays a crucial role in all our constructions.of G that are G-cr over k but not G-cr (or vice versa). All these examples are for G of exceptional type (E 6 , E 7 , E 8 , G 2 ) in p = 2 and constructions are very intricate. The first main result in this paper is the following: Theorem 1.2. Let k be a nonperfect separably closed field of characteristic 2. Let G be a simple k-group of type D 4 . Then there exists a k-subgroup H of G that is G-cr over k but not G-cr (or vice versa).A few comments are in order. First, one can embed D 4 inside E 6 , E 7 or E 8 as a Levi subgroup. Since a subgroup contained in a k-Levi subgroup L of G is G-cr over k if and only if it is L-cr over k (Proposition 2.3), one might argue that our "new example" is not really new. However we have checked that our example is different from any example in [35, Thm.