The polymer-composite binder used in lithium-ion battery electrodes must both hold the electrodes together and augment their electrical conductivity while subjected to mechanical stresses caused by active material volume changes due to lithiation and delithiation. We have discovered that cyclic mechanical stresses cause significant degradation in the binder electrical conductivity. After just 160 mechanical cycles, the conductivity of polyvinylidene fluoride (PVDF):carbon black binder dropped between 45-75%. This degradation in binder conductivity has been shown to be quite general, occurring over a range of carbon black concentrations, with and without absorbed electrolyte solvent and for different polymer manufacturers. Mechanical cycling of lithium cobalt oxide (LiCoO 2 ) cathodes caused a similar degradation, reducing the effective electrical conductivity by 30-40%. Mesoscale simulations on a reconstructed experimental cathode geometry predicted the binder conductivity degradation will have a proportional impact on cathode electrical conductivity, in qualitative agreement with the experimental measurements. Finally, ohmic resistance measurements were made on complete batteries. Direct comparisons between electrochemical cycling and mechanical cycling show consistent trends in the conductivity decline. This evidence supports a new mechanism for performance decline of rechargeable lithium-ion batteries during operation -electrochemically-induced mechanical stresses that degrade binder conductivity, increasing the internal resistance of the battery with cycling. Lithium-ion batteries (LIB) are an enabling energy storage technology for portable consumer electronics, electric vehicles and renewable power generation in part due to their high energy densities. The energy density is driven by not only the relatively large potential of lithium-ion chemistries, but also the ability of active materials to store large amounts of lithium.1 The most common graphitic carbon anode can absorb up to one lithium for every carbon atom. Recent research on higher capacity anodes such as silicon has highlighted an increased need for understanding the mechanics of lithium-ion batteries. As the lithium is shuttled between the anode and cathode, the active materials expand and contract to accommodate the lithium. The resulting volume changes are accentuated for high capacity materials such as silicon which can increase in volume by up to 400% during lithiation.
2Because most LIB electrodes are porous multicomponent composites, understanding the generation and impact of mechanical stresses on batteries can be difficult. The electrode is generally 50-75 vol% solid fraction with active material consisting of micron-sized particles held together by an active binder, which is itself a composite of conductive carbon particles and polymer. The performance of the battery is highly dependent on this complex structure which must allow efficient ion and electron transport through the electrode. The void space in the porous structure allows lith...