Composites Prepared via Friction Stir Processing Technique: A Review

Maurya, Manish; Kumar, Sudhir; Maurya, Nagendra Kumar

doi:10.18280/rcma.303-404

Cited by 10 publications

(4 citation statements)

References 46 publications

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“…Figure 1 shows the steps involved in ASCs fabrication, which represents in graphical form. The range of numbers of passes were selected as (1-3) and after the third pass the enormous defects were generated and results in decrement of mechanical properties of the fabricated ASCs [25][26][27] . The 1P-FSP-ed ASCs, 2P-FSP-ed ASCs, and 3P-FSP-ed ASCs were designated after one, two, and third pass of the tool, respectively, and FSP-ed (Al-6063) specimen as no reinforcement for comparison purposes.…”

Section: Experimental Methods and Materialsmentioning

confidence: 99%

Morphology and Mechanical Behavior of Friction Stirred Aluminum Surface Composite Reinforced with Graphene

Kumar¹,

Sharma²,

Kumar³

et al. 2023

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Surface Composites (ASCs) fabricated using Friction Stir Processing (FSP), which enhances the hardness and tensile strength prodigiously appropriate for automotive applications, for example, piston skirts in the cylinder chamber. This covers the way for the examination of multi-pass impacts of graphene nano-powder filled in Al-6063 SCs for investigation of microstructure, hardness, tensile strength, and grain size. The microstructural analysis uncovers the homogenous dispersion of graphene nano-powder particulates in the Al-6063 alloy, and on escalating the numbers of passes during FSP, uniform dispersion of graphene nano-powder in matrix material was observed due to a reduction of grain size in the produced Aluminum metal matrix composites (AMMCs). The results revealed that the superior microhardness of 106.4 VHN along with maximum tensile strength (217 ± 2 MPa) is achieved after the third pass of the tool. The minimum grain size of 23 µm was also observed in 3P-FSP-ed ASCs during friction stir processing.

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Section: Experimental Methods and Materialsmentioning

confidence: 99%

Morphology and Mechanical Behavior of Friction Stirred Aluminum Surface Composite Reinforced with Graphene

Kumar¹,

Sharma²,

Kumar³

et al. 2023

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“…In this process, composite materials developed in the solid-state. Formation of porosity and blow holes in the solid-state technique is negligible 17) .…”

Section: Introductionmentioning

confidence: 99%

An Investigation on The Mechanical Properties of FSP Processed Silicon Nitride Reinforced Aluminum Composite

Shashi Prakash Dwivedi,

Tarun Kumar Gupta,

Saxena

2023

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In the present investigation, friction stir solid state process has been used to develop a functionally graded composite material reinforced with Si3N4 (Silicon nitride). The main aim of the current investigation is to develop a low density high strength silica reinforced aluminum based composite material develop by friction stir processing (FSP) process for aerospace and defence applications. FGM (Functionally Graded Composite Material) has been prepared by taking two dissimilar aluminium plates with Si3N4 as reinforcement content through friction stir processing (FSP) technique. To evaluate the mechanical properties of developed composite material tensile testing, hardness testing, thermal expansion and corrosion test have been performed. The tensile testing revealed the tensile strength, yield strength and percentage elongation of the developed composite material. Further the hardness testing estimated the scratch resistance. Microstructures results of Si3N4 reinforced FGM composite showed the proper mixing of the ceramic particle in functionally graded materials (Al6063 and Al8011) at optimum FSP parameter. Effects of FSP parameters like Cutting fluid, Tool shape, Tool speed on tensile strength and hardness of FGM composite reinforced with Si3N4 ceramic particles were studied by using Taguchi's technique L9 Orthogonal Array. The experimental results revealed that the highest tensile Strength is observed as 133.05 N/mm 2 at 1460 rpm for square shaped tool with kerosene as lubricant. Further lower values of tensile Strength i.e., 73.65 N/mm 2 at 920 rpm and 78 N/mm 2 at 2260 rpm are observed. Tensile Strength was good for kerosene with square tool shape and least for triangular and circular tool shape. The hardness of fabricated composite was good for circular tool shape and low speed (i.e., 920 rpm) but continuously decreases when tool shape is different. Hardness is good for brine solution at any tool speed but least for kerosene with any tool speed. The hardness of FGM composite was good for brine solution with any tool shape.

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“…Under different loading and speed conditions, the banana-fiber reinforced epoxy composites exhibited very stable mechanical behavior (Sapuan et al,2006). Some researchers are turning to nanoparticles for their improved mechanical, microstructural and tribological properties to construct nanocomposites (Maurya et al, 2020a(Maurya et al, , 2020b. The preparation of such types of composites requires careful attention to several parameters, such as weight fraction, stirrer design, number of blades, stirring speed, stirring time, reinforcement feed rate and melting temperature.…”

Section: Introductionmentioning

confidence: 99%

“…The preparation of such types of composites requires careful attention to several parameters, such as weight fraction, stirrer design, number of blades, stirring speed, stirring time, reinforcement feed rate and melting temperature. The metal matrix composites (MMCs) were prepared using a friction stir processing technique, and their mechanical and tribological properties were studied indepth (Maurya et al, 2020a(Maurya et al, , 2020bSrivastava et al, 2021).…”

Section: Introductionmentioning

confidence: 99%

Study and evaluation of the mechanical properties on sawdust reinforced epoxy composite

Chauhan¹,

Singh²,

Saini³

et al. 2021

WJE

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Purpose The growing environmental awareness all through the world has motivated a standard change toward planning and designing better materials having good performance, which are very much suited to the environmental factors. The purpose of this study is to investigate the impact on mechanical, thermal and water absorption properties of sawdust-based composites reinforced by epoxy, and the amount of sawdust in each form. Design/methodology/approach Manufacturing of the sawdust reinforced epoxy composites is the main area of the research for promoting the green composite by having good mechanical properties, biodegradability or many applications. Throughout this research work, the authors emphasize the importance of explaining the methodology for the evaluation of the mechanical and water absorption properties of the sawdust reinforced epoxy composites used by researchers. Findings In this paper, a comprehensive review of the mechanical properties of sawdust reinforced epoxy composite is presented. This study is reported about the use of different Wt.% of sawdust composites prepared by different processes and their mechanical, thermal and water absorption properties. It is studied that after optimum filler percentage, mechanical, thermal properties gradually decrease, but water absorption property increases with Wt.% of sawdust. The changes in the microstructure are studied by using scanning electron microscopy. Originality/value The novelty of this study lies in its use of a systematic approach that offers a perspective on choosing suitable processing parameters for the fabrication of composite materials for persons from both industry and academia. A study of sawdust reinforced epoxy composites guides new researchers in the fabrication and characterization of the materials.

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Composites Prepared via Friction Stir Processing Technique: A Review

Cited by 10 publications

References 46 publications

Morphology and Mechanical Behavior of Friction Stirred Aluminum Surface Composite Reinforced with Graphene

Morphology and Mechanical Behavior of Friction Stirred Aluminum Surface Composite Reinforced with Graphene

An Investigation on The Mechanical Properties of FSP Processed Silicon Nitride Reinforced Aluminum Composite

Study and evaluation of the mechanical properties on sawdust reinforced epoxy composite

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