Influence of the electrode formulation on the cyclability of LiNi 0.5 Mn 1.5 O 4 was studied for industry-relevant surface capacities (i.e. up to ∼3 mAh cm −2 ) with two mixing methods at the lab scale: ball milling and magnetic stirring. The inactive binder and carbon additives content were varied, as well as the type of those. A more homogeneous distribution of additives is observed in ball milled electrodes compared to stirred ones. The cycle life of the former is degraded with lower coulombic efficiency at first cycle, as a consequence of higher specific surface area of the electrodes and increased parasitic reactions. The coulombic efficiency stabilizes at 99.25% after several cycles, irrespective of the electrode formulation used. The fading of the capacity is minimized by increasing the amount of conductive additives or by substituting part of carbon black for carbon nanofibers. However, the cyclability of the electrodes with high active mass loading is severely decreased. The best result found is capacity retention of 85% after 300 cycles. The electrodes prepared in water with carboxylmethyl cellulose (CMC) exhibit poorer cyclability compared to the ones prepared in N-Methylpyrrolidone (NMP) with Polyvinylidene Fluorine (PVdF). Finally, electrodes with optimized formulation was prepared at the pilot scale and evaluated. LiNi 0.5 Mn 1.5 O 4 (LNMO) shows very good structural stability upon cycling. 1-7 As a positive electrode active material, its large reversible capacity of ca 135 mAh/g and high working voltage results in higher specific energy than that of LiFePO 4 , undoped-LiMn 2 O 4 and LiCoO 2 . Moreover, LNMO can be a high rate electrode material even in the form of micron-size particles. 8 This material is thus envisioned for electric vehicles as it meets the performance/cost requirements needed. Its advantages are, however, largely counter-balanced by the instability of several of the cell constituents at the high working voltage of this positive electrode, which is beyond the thermodynamic stability window of common organic electrolytes. As a consequence, parasitic reactions occur at the surface of the active material with the electrolyte that decompose and form surface films deposit including lithium salts and organic carbonates. 9 As a result, large irreversible capacity at the first cycle and low coulombic efficiency (CE) are usually observed for LNMO with conventional electrolytes, which prohibit the use of LNMO for electric vehicle application. 10 Through accurate measurements, Dahn and co-workers showed the CE decreases proportionally to the increase in charge-discharge cycle time indicating that parasitic reactions at the positive electrode occur at a fixed rate at a given temperature. It was found that for LNMO-based cells, time and temperature, and not the cycle number, determine the parasitic reactions and the calendar life. 11 In that regard, the influence of the particle size has been studied, in general by varying the temperature of the material's synthesis. 9-13 The observed trend sh...