Glass Fiber-Reinforced Composite (GFRP) has found widespread use in engineering structures due to its lightweight construction, high strength, and design flexibility. However, pure GFRP beams exhibit weaknesses in terms of stiffness, stability, and local compressive strength, which compromise their bending properties. In addressing these limitations, this study introduces innovative square GFRP beams infused with gypsum-based composites (GBIGCs). Comprehensive experiments and theoretical analyses have been conducted to explore their manufacturing process and bending characteristics. Initially, four types of GBIGC—namely, hollow GFRP beams, pure gypsum, steel-reinforced gypsum, and fiber-mixed gypsum-infused beams—were designed and fabricated for comparative analysis. Material tests were conducted to assess the coagulation characteristics of gypsum and its mechanical performance influenced by polyvinyl acetate fibers (PVAs). Subsequently, eight GFRP square beams (length: 1.5 m, section size: 150 mm × 150 mm) infused with different gypsum-based composites underwent four-point bending tests to determine their ultimate bending capacity and deflection patterns. The findings revealed that a 0.12% dosage of protein retarder effectively extends the coagulation time of gypsum, making it suitable for specimen preparation, with initial and final setting times of 113 min and 135 min, respectively. The ultimate bending load of PVA-mixed gypsum-infused GFRP beams is 203.84% higher than that of hollow beams, followed by pure gypsum and steel-reinforced gypsum, with increased values of 136.97% and 186.91%, respectively. The ultimate load values from the theoretical and experimental results showed good agreement, with an error within 7.68%. These three types of GBIGCs with significantly enhanced flexural performance can be filled with different materials to meet specific load-bearing requirements for various scenarios. Their improved flexural strength and lightweight characteristics make GBIGCs well suited for applications such as repairing roof beams, light prefabricated frames, coastal and offshore buildings.
