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A potential problem when fracturing gas wells in deepwaters is the risk of hydrate formation during the flow for cleaning the well. Some alternatives have been used, such as the pumping of alcohol (methanol or ethanol) in the WCT (wet christmas tree) down the chemical lines or the postponement of the cleaning for some months, counting on the gravitational segregation of the fluids in the reservoir. In some cases, these solutions are not enough. In these cases, a possible solution is the combination of a saturated fracturing fluid together with a saturated brine, what reduces the hydrate formation envelope. This solution can be used in conjunction with other providences, such as the use of alcohol or glycol, sub-surface chokes, etc The present work describes the steps for the development of a fracturing fluid based on saturated brines and the planning, execution and evaluation of fracturing jobs performed in gas wells located in water depths that ranges from 840m to 1950m. Introduction Deep water operations are extremely expensive. Normally rig costs, together with the production unity construction, are responsible for the major part of expenditures in the development of an oilfield. Because of this, minimize non productive time is always an important part of the oilfield developing strategy. Coping with hydrates problems can be extremely time consuming and, in most situations, extremely risky. Normally, melting hydrates in pipelines, risers or wet christmas trees involves the use of heat (through the use of steam, hot water or thermochemical reactions - Marques, 2003), pressure bleed off or the use of chemicals. When pressure bleed off is applied to just one side of the hydrate plug, it can be extremely dangerous, because it can create a huge differential pressure across the hydrate plug making it behave as a missile. Besides that, melting the hydrate can generate a volume of gas up to 170 times the original volume, making this procedure still more risky. The use of chemicals can be ineffective or even impossible, due to the need of contact between the inhibitor and the hydrate plug. All of these solutions are time consuming, what means expensive. In view of these complications, the cliché "To prevent is better than to remedy" is tailor made when dealing with hydrates. In order to prevent hydrate formation a great number of procedures and inhibitors have been successfully developed. Very recently, inhibitors for fracturing fluids had been introduced in oil industry, since cleaning a gas well after a fracturing job has a great potential to hydrate formation. Since the production of gas from fractured wells deepwaters is quite new in Campos Basin, these products were not available when 2 wells were fractured. Because of this, an in house solution had to be implemented, by using a fracturing gel prepared with saturated brines. The steps of this development will be detailed below. Concepts Review Hydrates Hydrates are crystalline solids, with external aspect very similar to ice, which are formed when a specific number of molecules of water create cavities around gas molecules, at specific conditions of pressure and temperature. An example of hydrates can be seen in Figure 1 (a-d), which shows a hydrate deposition over a tree-cap located at 863 m of water depth.
A potential problem when fracturing gas wells in deepwaters is the risk of hydrate formation during the flow for cleaning the well. Some alternatives have been used, such as the pumping of alcohol (methanol or ethanol) in the WCT (wet christmas tree) down the chemical lines or the postponement of the cleaning for some months, counting on the gravitational segregation of the fluids in the reservoir. In some cases, these solutions are not enough. In these cases, a possible solution is the combination of a saturated fracturing fluid together with a saturated brine, what reduces the hydrate formation envelope. This solution can be used in conjunction with other providences, such as the use of alcohol or glycol, sub-surface chokes, etc The present work describes the steps for the development of a fracturing fluid based on saturated brines and the planning, execution and evaluation of fracturing jobs performed in gas wells located in water depths that ranges from 840m to 1950m. Introduction Deep water operations are extremely expensive. Normally rig costs, together with the production unity construction, are responsible for the major part of expenditures in the development of an oilfield. Because of this, minimize non productive time is always an important part of the oilfield developing strategy. Coping with hydrates problems can be extremely time consuming and, in most situations, extremely risky. Normally, melting hydrates in pipelines, risers or wet christmas trees involves the use of heat (through the use of steam, hot water or thermochemical reactions - Marques, 2003), pressure bleed off or the use of chemicals. When pressure bleed off is applied to just one side of the hydrate plug, it can be extremely dangerous, because it can create a huge differential pressure across the hydrate plug making it behave as a missile. Besides that, melting the hydrate can generate a volume of gas up to 170 times the original volume, making this procedure still more risky. The use of chemicals can be ineffective or even impossible, due to the need of contact between the inhibitor and the hydrate plug. All of these solutions are time consuming, what means expensive. In view of these complications, the cliché "To prevent is better than to remedy" is tailor made when dealing with hydrates. In order to prevent hydrate formation a great number of procedures and inhibitors have been successfully developed. Very recently, inhibitors for fracturing fluids had been introduced in oil industry, since cleaning a gas well after a fracturing job has a great potential to hydrate formation. Since the production of gas from fractured wells deepwaters is quite new in Campos Basin, these products were not available when 2 wells were fractured. Because of this, an in house solution had to be implemented, by using a fracturing gel prepared with saturated brines. The steps of this development will be detailed below. Concepts Review Hydrates Hydrates are crystalline solids, with external aspect very similar to ice, which are formed when a specific number of molecules of water create cavities around gas molecules, at specific conditions of pressure and temperature. An example of hydrates can be seen in Figure 1 (a-d), which shows a hydrate deposition over a tree-cap located at 863 m of water depth.
FPSOs (Floating, Production, Storage and Offloading vessels) are ships with capacity to process, store and transfer oil. On the deck of the ship, there is a processing plant which separates and treats fluids from the wells. After separation, the oil is stored inside the vessel cargo tanks and, periodically, it is offloaded into a shuttle tanker through loading hoses.The biggest FPSOs have capacity to process about 200 thousand barrels of oil per day. They are a good solution to develop exploration projects in offshore oil fields, especially in deep water, due to the comparatively low initial investment, short time for installation and great operational flexibility. However, FPSOs can experience problems arising from scale deposition in flexible sub-sea hoses.Recently, in order to explore giant offshore oil fields in Brazil and to avoid the high installation cost of a great number of sub-sea pipelines, VLCCs (Very Large Crude Carriers) have been converted into FPSO's.Over time, some of these converted floating plants have suffered production drops due to the obstruction of both production and gas lift lines by hydrate or scale depositions.In many of these FPSOs, the reduced space and the lack of cranes in the areas close to the flow line access points were a barrier to restoring lost oil production. In some cases, it was necessary to shut-in production from some lines for several months to allow for the installation of a work-over rig. The financial consequences of such shut-in's were extreme.In order to restore production faster and with lower cost, a pioneering method of intervention in FPSO production and gas lift lines was developed based on the use of coiled tubing .This paper presents case histories of successful jobs that cleared two production lines and a gas lift line, including the description of logistics, rig-up process and operation of coiled tubing units in FPSOs. With minor modifications this method can be used in a wide variety of floating production vessels.The FPSO is a floating, production, storage and offloading ship-shaped vessel. Production facilities are mounted on raised supports above the vessel deck. Reservoir fluids pass from subsea production wells, via flowlines and risers, up into the turret and then to the production facilities. Produced oil is stored in the vessel cargo tanks and periodically offloaded onto a shuttle tanker via a loading hose.
Acid gas recovered from die amine process contains water, and hence, proper strategic design is essential to address ilie issue of whether an acid gas stream needs dehydration or not The appearance of a free liquid water phase due to changes in temperature and pressure conditions can cause significant operating problems (i.e. compressor damage, corrosion, hydrates formation, etc.). Currently, most injection schemes include dehydration facilities to ensure ilie absence of free
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