This article discusses a research methodology for performance enhancement of centrifugal pump through Taguchi's parametric design concept. The objective is to find an optimum impeller design and geometry that makes the pump functionally reliable for winning customer's confidence. Computational fluid dynamic (CFD) analysis has been done to know how the flow pattern changes in the impeller when the pump is required to run at different operating conditions. The streamline analysis from CFD plots gives informative pictures of the flow field, which help the designer understand how the effect of deviation made in the impeller design specifications significantly influence the pump performance. CFD results match well with the predictions of the pump performance at the duty point as regard to head, discharge, and efficiency of the prototype model. The study infers that the CFD prediction tallies with Taguchi's experimental results.Keywords: pump impeller, performance enhancement, orthogonal array, design of experiments, signal-noise ratio, analysis of variance, response analysis, computational fluid dynamic analysis
LITERATURE REVIEWThe design of hydraulic machinery involves a lot of parameters that are interdependent and, in turn, iterative, which makes the problem at hand more complex for the human brain to manipulate [1 -3]. However, the innovation in computational fluid dynamic (CFD) field has made it possible to simulate and visualize some of the features of flow through rotating machines that would be difficult to measure experimentally [4 -8]. The importance of pumps in hydraulic field had been sensed by mankind over the 20th and 21st centuries (see References). The global market of today is flooded with plenty of varieties, types, and sizes of pumps. In spite of its age, even today the design of pumps has not attained the saturation stage. In fact, pump design compatible with the production environment had been a major challenge to researchers. Particularly, researchers along with engineers had been striving to improve the design of impellers with the specific attention directed to enabling the enhancement of pump performance [9 -11]. Li [12] formulated a method for analysing the performance of centrifugal oil pump, whereas Li et al. [13] analysed in their work the influence of a number of impeller blades on the performance of centrifugal oil pumps.Performance prediction procedures for centrifugal and axial flow turbomachines have been widely published by several researchers [14-18] since the early days of turbomachine design, whereas those for mixed flow machines are not well established in the open literature because of the industrial sources being classified as competition-sensitive by every industry. Sarkar [19,20] presented the performance prediction method for a mixed flow impeller on the basis of the two-dimensional cascade theory, extending Howell's [14] calculation for the analysis of axial Ã