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Dividing-wall columns are a well-known and proven technology to separate a ternary mixture into pure products with significant savings in capital and operational costs compared to standard two-column configurations. A consequent advancement are multiple dividing-wall columns, which allow the separation of multicomponent mixtures in one column shell. However, due to their high complexity, no practical realization has been reported yet. This paper briefly discusses the current state of the art followed by a detailed description of a robust initialization of rigorous flow sheet simulations based on V min diagrams. With the data from the simulation a multi-objective optimization can be performed. The knowledge from the simulations shall be used to build the first multiple dividing-wall column worldwide.
Process intensification is one of the major strategies in chemical engineering to cope with the steadily increasing demands to design and operate a chemical process as efficient and sustainable as possible. Research on this field reaches back to the middle of the last century and is still an important area of activity for chemical engineers in both, academia and practice. This contribution provides a rough overview on the history of process intensification, highlights three current examples of research (multiple dividing wall column, nanostructured core‐shell catalysts, photocatalytic reactions) and closes with a brief outlook to future activities.
The article contains sections titled: 1 Introduction 2 Sustainability and Energy Management 2.1 Feedstock and Energy Supply for the Chemical Industry 2.1.1 Current Feedstock Supply 2.1.2 Current Energy Supply 2.1.3 Alternative Feedstock Supply 2.1.4 Alternative Energy Supply 2.2 Regulatory Aspects 2.3 Process Design Objectives 3 Energy Management in Chemical Process Operations 3.1 Process Development 3.1.1 Process Synthesis 3.1.2 Development of New Processes 3.1.3 Reevaluation of Existing Processes 3.2 Plant Design 3.2.1 Exergy Analysis and Multicriteria Optimization 3.2.2 Process Operation Parameters 3.2.3 Pinch Technology 3.3 Equipment Design 3.3.1 Design of Distillation Columns 3.3.2 Heat Exchanger Design 3.4 Plant Operation 3.4.1 Control Design and Strategy 3.4.2 Plant Information Systems 3.4.3 Electrical Energy 3.5 Production Site Management 4 Conclusion List of Abbreviations References
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