Rhamnose is an essential component of the insect control agent spinosad. However, the genes coding for the four enzymes involved in rhamnose biosynthesis in Saccharopolyspora spinosa are located in three different regions of the genome, all unlinked to the cluster of other genes that are required for spinosyn biosynthesis. Disruption of any of the rhamnose genes resulted in mutants with highly fragmented mycelia that could survive only in media supplemented with an osmotic stabilizer. It appears that this single set of genes provides rhamnose for cell wall synthesis as well as for secondary metabolite production. Duplicating the first two genes of the pathway caused a significant improvement in the yield of spinosyn fermentation products.Spinosyns, the active ingredients in Dow AgroSciences' new Naturalyte line of insect control products, are produced by fermentation of the actinomycete Saccharopolyspora spinosa. Spinosyns are macrolides ( Fig. 1) consisting of a 21-carbon tetracyclic lactone to which are attached two deoxysugars: tri-O-methylated rhamnose and forosamine (6). The most active components of the spinosyn family of compounds are spinosyns A and D, which differ from each other by a single methyl substituent at position 6 of the polyketide. Other factors in this family have different levels of methylation and are significantly less active. Both the rhamnose and forosamine moieties are essential for the insecticidal activity of spinosyns (2). Spinosad is highly effective against target insects and has an excellent environmental and mammalian toxicological profile (2,13,14).Spinosyn biosynthesis occurs via the nonglycosylated intermediate, the aglycone (AGL). Rhamnose is the first sugar attached and is tri-O-methylated to yield the intermediate pseudoaglycone.Only after the rhamnose is attached can the forosamine sugar be incorporated (M. C. Broughton, M. L. B. Huber, L. C. Creemer, H. A. Kirst, and J. R. Turner, Abstr. 91st Annu. Meet. Am. Soc. Microbiol. 1991, abstr. K-58, p. 224, 1991. Both trimethyl rhamnose and forosamine are believed to be synthesized from glucose-1-phosphate via the common intermediate 4-keto-6-deoxy-D-glucose (Fig. 2). The biosynthetic pathway for rhamnose (Fig. 2) has been elucidated in enteric bacteria, where the deoxysugar is an element of surface antigens (8, 18). The first step, activation of glucose by addition of a nucleotidyl diphosphate (NDP), is catalyzed by an NDP-glucose synthase (the gtt gene product). The second step, dehydration to NDP-4-keto-6-deoxyglucose, is catalyzed by glucose dehydratase (the gdh gene product). 4-Keto-6-deoxy-D-glucose is the common intermediate to many deoxysugar biosynthetic pathways, and the enzymes encoded by the gtt and gdh genes may supply the precursors for all of them. Rhamnose synthesis requires two additional enzymes, a 3Ј5Ј epimerase (encoded by epi) and a 4Ј ketoreductase (encoded by kre), that are unique to the pathway. They convert the NDP-4-keto-6-deoxyglucose to NDP-L-rhamnose, the activated sugar that is the substrate of th...