A thick
electrode with high areal capacity is a straightforward
approach to maximize the energy density of batteries, but the development
of thick electrodes suffers from both fabrication challenges and electron/ion
transport limitations. In this work, a low-tortuosity LiFePO4 (LFP) electrode with ultrahigh loadings of active materials and
a highly efficient transport network was constructed by a facile and
scalable templated phase inversion method. The instant solidification
of polymers during phase inversion enables the fabrication of ultrathick
yet robust electrodes. The open and aligned microchannels with interconnected
porous walls provide direct and short ion transport pathways, while
the encapsulation of active materials in the carbon framework offers
a continuous pathway for electron transport. Benefiting from the structural
advantages, the ultrathick bilayer LiFePO4 electrodes (up
to 1.2 mm) demonstrate marked improvements in rate performance and
cycling stability under high areal loadings (up to 100 mg cm–2). Simulation and operando structural characterization
also reveal fast transport kinetics. Combined with the scalable fabrication,
our proposed strategy presents an effective alternative for designing
practical high energy/power density electrodes at low cost.