In a rapidly advancing world of technology, information security studies have become the backbone of the digital age, and steps in this area are critical. In this context, cryptography, in particular, plays a key role in ensuring the confidentiality, integrity and authentication of data. s-box structures provide a certain diversity and security layer in encryption algorithms, forming one of the key elements in this area. This study focuses on the design and analysis of s-box structures, examining the potential impact of chaos theory-based structures on encryption systems. First, it provides a comprehensive classification of existing sbox design proposals in the literature, and explores the contribution of chaos theory to the security features of these structures. The original contribution of the study is the results obtained with the help of the developed analysis and design program. The program optimizes levels of complexity, randomness, and resistance, and demonstrates the resistance of these new structures to cryptanalysis attacks. The paper also draws attention to open issues in the field of chaos-based s-box design and provides a road map for future research. It is estimated that all these findings will provide a common motivation for researchers in the relevant literature and constitute the basis for many practical practices.