Karamay oily sludge
(KOS), Zhundong subbituminous coal (ZSBC),
and their equal mass mixture (M
KOS/ZSBC) were selected as the research samples, and composition characteristics
and pyrolysis performance of KOS, ZSBC, and its mixture were investigated
by means of various analytical methods. Results showed that yields
of fixed carbon and volatile matter from ZSBC are higher than those
from KOS, and the content of moisture in ZSBC is also higher; most
of the components in KOS are inorganic minerals, with the ash yield
of 71.4%, and the fixed carbon yield of nearly 0. According to Fourier
transform infrared spectrometer (FTIR) analysis, the types of functional
groups in KOS and ZSBC are basically the same, while the contents
of which are different. Thermogravimetry-differential thermogravimetry
(TG-DTG) analysis indicated that the mass loss of ZSBC, KOS, and M
KOS/ZSBC are 41.1%, 25.7%, and 32.8% with a
heating temperature up to 990 °C, respectively. By analyzing
the theoretical pyrolysis and combustion TG-DTG profiles of M
KOS/ZSBC and the measured composition of the
flue gas produced during the tested processes, it is found that the
mixture of oily sludge and coal helps generate remarkable combustible
gases with significantly reduced CO2, indicating that there
is an effective “synergistic effect” between KOS and
ZSBC. Based on the Coats–Redfern (CR) model, in the main pyrolysis
temperature range, when the reaction order is selected as 1, the kinetic
fitting effect of pyrolysis and combustion profiles for ZSBC is better,
with the correlation coefficient R
2 >
0.98. While for KOS and M
KOS/ZSBC, in
N2 atmosphere, the fitting effect is satisfactory as the
reaction order is set to 5, in air atmosphere, the better fitting
effect is considered that reaction order is selected as 1.