d-Allulose, which can be used as a food additive or functional
food, is an important low-calorie functional rare sugar. The current
commercial production of d-allulose is performed through
the epimerization of fructose by d-allulose 3-epimerase.
However, due to the inherent reaction equilibrium of this conversion,
this method suffers from a low conversion yield (lower than 40%),
leading to a high production cost. In this study, an in vitro synthetic enzymatic biosystem based on phosphorylation-dephosphorylation
enzymatic cascade conversion routes for the thermodynamics-driven
production of d-allulose from low-cost starch was designed
and constructed. By optimizing the reaction conditions, the yield
of d-allulose from 10 g/L starch reached 88.2%. To investigate
the potential use of this in vitro synthetic enzymatic
biosystem for the production of d-allulose on an industrial
scale, d-allulose was synthesized from 50 g/L starch (275
mM glucose equivalent) with a product yield of 79.2%. These results
indicated that the product cost of d-allulose could be decreased
significantly through this strategy. In addition to d-allulose,
this thermodynamics-driven strategy may also provide a promising alternative
for the cost-efficient production of many other rare sugars (e.g.,
tagatose, mannitol, and sorbitol) on an industrial scale.