2011
DOI: 10.1063/1.3636398
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Continuous blade coating for multi-layer large-area organic light-emitting diode and solar cell

Abstract: A continuous roll-to-roll compatible blade-coating method for multi-layers of general organic semiconductors is developed. Dissolution of the underlying film during coating is prevented by simultaneously applying heating from the bottom and gentle hot wind from the top. The solvent is immediately expelled and reflow inhibited. This method succeeds for polymers and small molecules. Uniformity is within 10% for 5 cm by 5 cm area with a mean value of tens of nanometers for both organic light-emitting diode (OLED)… Show more

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Cited by 74 publications
(56 citation statements)
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“…Due to the variety of polymer molecules, there is great variability in the emission wavelength of polymer light-emitting diodes (PLEDs) [15][16][17]. Most of the conjugated polymers are soluble in water-based solutions and therefore can be deposited with wet chemical coating methods like dip-coating, spin-coating, and printing, which makes them highly suitable for the fabrication of devices on big substrates [18]. Additionally, by using flexible substrates, flexible devices like displays can be created.…”
Section: Emission From Large Polymer Moleculesmentioning
confidence: 99%
“…Due to the variety of polymer molecules, there is great variability in the emission wavelength of polymer light-emitting diodes (PLEDs) [15][16][17]. Most of the conjugated polymers are soluble in water-based solutions and therefore can be deposited with wet chemical coating methods like dip-coating, spin-coating, and printing, which makes them highly suitable for the fabrication of devices on big substrates [18]. Additionally, by using flexible substrates, flexible devices like displays can be created.…”
Section: Emission From Large Polymer Moleculesmentioning
confidence: 99%
“…[2] Therefore, our group investigated to find the appropriate solution process for the fabrication of device using several kinds of thin film coatings. [3] The blade coating process is performed only in a nitrogen environment and has high material utilization rate, low cost, and enables to enlarge the active device area. On the other hand, the operational lifetime is a very important issue in the OLED that is fabricated by solution process.…”
Section: Introductionmentioning
confidence: 99%
“…However, these methods face challenges regarding their implementation into existing manufacturing technologies. Consequently, well-established industrial coating methods, such as blademetering [7,8] and spray-coating [9,10] have come to the fore for the deposition of the critical layers in organic solar cells [11], light emitting diodes [12], or even thin film transistors. [13] Among them, electrostatic spraying deposition (ESD) represents a very promising spraying approach, which is based on the electrohydrodynamic atomization of a liquid ejected through a nozzle by means of an electrical field.…”
Section: Introductionmentioning
confidence: 99%