Continuous‐Heating Ignition Testing of Hybrid Al‐Ni‐CuO Reactive Composites Fabricated by Ultrasonic Powder Consolidation

Hashemabad, Somayeh Gheybi; Ando, Teiichi

doi:10.1002/9781119093466.ch25

TMS2015 Supplemental Proceedings 2015

DOI: 10.1002/9781119093466.ch25

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Continuous‐Heating Ignition Testing of Hybrid Al‐Ni‐CuO Reactive Composites Fabricated by Ultrasonic Powder Consolidation

Somayeh Gheybi Hashemabad¹,

Teiichi Ando²

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2016

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Flux-less direct soldering of aluminum by ultrasonic surface activation

Hashemabad

Ando

2016

Journal of Materials Processing Technology

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Effective flux-less soldering of aluminum has been realized in a process that combines ultrasonic abrasive activation of aluminum surface and subsequent reflowing. In this method, a sheet of solder sprinkled with a controlled amount of fine alumina powder is placed against aluminum surface and subjected to in-plane ultrasonic vibration under low clamping pressure (20 MPa) at room temperature for a short duration (~ 1 s). This disrupts the oxide on the aluminum surface and purges oxygen from the solder-aluminum interface. Subsequent reflow melts the solder on the activated aluminum surface, forming a metallurgically bonded aluminum-solder joint upon cooling. No pre-treatment of aluminum surface or atmosphere control is required.Optimally joined Aluminum 1100 -Sn100C joints were free of defects at interface and showed joint strengths (45 -48 MPa) that are comparable with that of Sn-base solder joints.

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Flux-less direct soldering of aluminum by ultrasonic surface activation

Hashemabad

Ando

2016

Journal of Materials Processing Technology

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show abstract

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Continuous‐Heating Ignition Testing of Hybrid Al‐Ni‐CuO Reactive Composites Fabricated by Ultrasonic Powder Consolidation

Cited by 1 publication

References 18 publications

Flux-less direct soldering of aluminum by ultrasonic surface activation

Flux-less direct soldering of aluminum by ultrasonic surface activation

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