Understanding the
“real” structure of a nucleating
agent (NA) inducing polymer crystallization is the basis for establishing
the structure–nucleation performance relationship. N,N′-Dicyclohexylterephthalamide
(DCHT) is an important β-NA for isotactic polypropylene (iPP)
and widely reported to form granular, needle, and dendritic assemblies
under different conditions. However, the factors determining the structure
evolution and the molecular mechanism of assembly formation are still
not very clear. In this work, the formation of diverse DCHT assemblies
in the iPP melt at different concentrations was systematically investigated,
and a possible mechanism was proposed, where the ultimate morphology
of NA may be determined by its dissociation state, local molecule
distribution, and diffusion ability in the matrix. When the majority
of NAs remained in the hydrogen bond-associated state at the final
heating temperature, DCHT retained the granular morphology upon cooling. When
the minority of NAs existed in the associated form and most of them
dissociated into “free” molecules after heating, DCHT
molecules with strong diffusion ability could be rapidly reassembled
at high temperature attracted by hydrogen bonds, forming needle structures,
and the length of needles became longer with decreasing relative amount
of associated NAs in total. When DCHT completely dissociated upon
heating, the intermolecular hydrogen bonds could be reformed when
cooling to a lower temperature, connecting molecules to form dendritic
structures affected by relatively weak diffusion ability, and the
branching degree may be dependent on the distribution uniformity of
“free” molecules.