Designing an octave bandwidth helical traveling wave tube for phase and gain matched operation in the EHF region presents many obstacles, the dimensional controls which must be imposed in the design. In this paper, a code, which is based on the sheath model is used to analyzed the effect on dispersion and impedance of several hetical slow-wave circuit parameter variations. including thickness and relative dielectric constant of the support rods, pitch width ,height of the metal vane and helix average radius. The dispersion and impedance are compared for each set of variations. This computational techniques are readily applicable to other TWTs.Despite the existence of a qualitative understanding of the principles of operation, new devices traditional have been designed by scaling the behavior of existing ones using empirical scaling laws. The performance of the scaled device is verified by bench testing and the model device adjusted until design specifcations are achieved.Several such' design-test cycles are often needed to achieve a working device. TWT of gain and phase matched operation has high demand for performance (gain mismatched within and beyond 1.5 dB and phase mismatched within and beyond 20 degree). Based on lot of experiments and theoty analysis, it is said that deviations of helix slow wave suucture(SWS) parameters have main contribution on phase and gain mismatched operation of TWT. This paper will accurately describe effect for dispersion and impedance by simulating, when some parameters of the SWS vary within and beyond the tolerances typically employed within the industry.Helix TWT is extensively applied for broadband high power device, whose SWS consist of a helical metal wire or tape supports by three or more dielectric rods in a conducting barrel. Some metal vanes are necessity for more wide band sometime. The particular device analyzed in the paper is a helical SWS, which is comprise of a tape. dielectric, rods, metal envelope and metal vane, shown in Fig. 1. Several circuit parameters were varied including the support rod width, metal vane height, helix mean radius, pitch and relative dielectric constant of the support rods. The dispersion and impedance are compared for each set of variations. Support rod width -I i-Fig. I T W helical slow-wave circuit 0-7803-7486-X/02/$17.00 (0 2002 IEEE. 186