Ni–Fe
bimetallic
catalysts have been found active in various
hydrogenation reactions. Previous reports have hypothesized many explanations
to demonstrate the promotion effect of Fe. However, these theories
cannot predict the falling part of the volcanic curve of the hydrogenation
activity with the Fe/(Ni + Fe) ratio. Here, we studied the hydrogenation
pathways over Ni monometallic and Ni–Fe bimetallic sites with
density functional theory (DFT) calculations. Ethylene, furfural,
and methanimine were chosen as the representative reactants with CC,
CO, and CN, respectively. The energy profiles on Ni3, Ni2Fe, and NiFe2 sites were calculated.
The results showed that the activation energy of the rate-determining
step follows the trend Ni2Fe < NiFe2 <
Ni3 for all three hydrogenation reactions. Therefore, the
Ni3Fe1 catalyst was predicted to be the most
active because it has the highest density of Ni2Fe sites.
Furthermore, the H binding energy was proved to be an efficient descriptor
for the activation energy and hydrogenation activity. With a decrease
in the H binding energy, the activation energy of hydrogenation reactions
increased, indicating lower reaction activity. To verify our calculation
results, the Ni monometallic and Ni–Fe bimetallic catalysts
were synthesized with the co-impregnation method. The catalysts were
characterized by X-ray diffraction (XRD) and transmission electron
microscopy (TEM) and were evaluated in ethylene hydrogenation reactions.
As predicted by DFT calculations, the activity showed a volcanic relationship
with the Fe/(Ni + Fe) ratio with Ni3Fe1 located
at the top.