Control Strategies for Highly Gyroscopic Outer Rotors with Diametral Enlargement in Active Magnetic Bearings

Abstract

Flywheels are used for peak shaving or load smoothing to generate a higher efficiency and a more stable power supply. Therefore, this paper investigates highly integrated outer rotor flywheels levitated by active magnetic bearings (AMB). Due to the highly gyroscopic behavior and the diametrical enlargement under rotation, the system behavior changes with the speed, leading to a significant decrease in the maximum force and maximum force slew rate of the AMB. Thus, the speed range in which a decentralized feedback control stabilizes the system is reduced. In the literature, there are numerous approaches for coping with gyroscopic behavior. However, there are far fewer investigations for explicit consideration of the change in the air gap in the control structure. Therefore, the goal of this work is to find a control strategy to reduce the effect of the gyroscopic behavior as well as the change of the air gap. The authors propose a control strategy combining a cross feedback control with a decentralized variable feedback control. With this combination, the drawbacks of the previously described effects are compensated, leading to a higher operating range of the system and a reduced utilization of the amplifier without overcompensation at lower rotational speeds.

Adapting the control of the magnetic bearings of a highly flexible and gyroscopic rotor to the excitations by the motor

“…However, elastic or strongly gyroscopic rotors often require coupling of the controllers of multiple AMB and more sophisticated controller structures. The gyroscopic change of the rotor behavior with its rotational speed can be tackled by partially compensating the gyroscopic coupling [1,14,15,33] or by adjusting the controller parameters with the rotational speed [5,25]. However, these controllers require a reliable measurement of the rotational speed and are often difficult to implement for highly elastic rotors.…”

High Precision Magnetic Levitation Actuator for Micro-EDM

“…The guiding force is maximized while maintaining the minimum suspension force for a given size. Timo Hopf et al [26] combined a control strategy with a flywheel system by studying an external rotor flywheel suspended by an active magnetic bearing, which improved the operating range and produced higher efficiency and a more stable power supply. Haiyue Zhu et al [27] designed a magnetic levitation parallel actuated dual-stage motion system for the precision positioning of six axes, and the design improved the system's dynamic characteristics in terms of reduced stage size and weight.…”