Dendritic β-nucleating agent
(β-NA) can readily manipulate
the formation of dendritic β-crystal with a unique toughening
effect on polypropylene (PP) to drastically enhance the ductility.
However, by the current method, the geometric size is too large to
fully perform the nucleating efficiency. In this study, by comparatively
investigating the effect of molecular weight of PP and diffusion of
β-NAs in a PP melt, we proposed a novel carrier strategy that
selective enrichment of β-NAs in a PP carrier was followed by
directed migration into polymer matrix. Accordingly, the growth of
NAs was controlled by the release from the PP carrier, which decreased
the available amount of β-NAs during the growth stage. In this
case, the viscosity difference between PP carrier and matrix determined
the interfacial movement of β-NAs. When the PP carrier and matrix
had same molecular weight, the diffusion and release became favorable
to facilitate the formation of the dense and fine dendritic aggregates.
As a result, the relative content of β-crystals reached 92%,
with a drastic increase of ∼82% in the optimal condition compared
to the directed compounded PP/β-NAs sample. This study can open
a new avenue to tailor the topologies of β-NAs and the ensuing
β-crystals for high-performance PP products.