ABSTRACT. Wind tunnel measurements of drop size distributions fromhe drop size distribution of aerially applied spray material atomized by nozzles influences the magnitude of evaporation, spray deposition, drift, and application effectiveness. Droplet size information, in particular the volume fraction in the smaller droplet sizes (which tend to be more prone to drift) and the larger droplet sizes (which fall largely within the application area), is critical to forestry and agricultural applications, where specific levels of spray material in specific droplet size ranges must be deposited to achieve efficacy.In an effort to build a database of typical formulations and aerial application conditions, the USDA Forest Service (FS), and other agencies and companies, conducted wind tunnel tests to determine drop size distributions of pesticides and simulant spray material when applied through hydraulic and rotary atomizers. These studies, from the 1970s to the 1990s, were intended to provide data to determine the effects of application and tank mix variables on the atomization of aerially applied sprays. The factors considered in these studies included the spray pressure, liquid flow rate, air velocity and shear across the atomizer, physical chemistry (viscosity, specific gravity, and surface tension), and atmospheric conditions. The FS database was summarized in Skyler and Barry (1991) and assembled as a library within the FS aerial spray prediction models AGDISP and FSCBG. A preliminary examination of this database produced techniques for collapsing and correlating the data (Teske et al., 1991) and examining possible non-Newtonian effects (Teske and Bilanin, 1994 These data were measured with a Particle Measurement Systems (PMS) optical array probe, with a minimum droplet resolution of 34 mm. Recently, the Spray Drift Task Force (SDTF) developed a large database of spray droplet size information (Hewitt et al., 2002) based on the Malvern laser diffraction analyzer. This technique allowed measurements of droplet diameters down to 4 mm. The SDTF field and subsequent modeling studies (Teske et al., 2002a;Bird et al., 2002) established that knowledge of the droplet spectrum at its smaller droplet sizes is important for drift assessment, and that the Malvern (or similar) instrument range is essential to recover that detail.Droplets in the range of 80 to 120 mm are often desirable for efficacy in forestry applications. To achieve these droplet sizes, some important fraction of sub-80 mm droplets will always be produced below the 34 mm PMS cutoff. The historical FS database contains 40 AU5000 rotary atomizer entries, out of 250, while the SDTF database contains only three AU5000 entries, out of 1294 (the SDTF was more concerned with hydraulic nozzles spraying agricultural pesticides). To extend the usefulness of the PMS data, an analytical approach was developed to convert PMS rotary atomizer data to Malvern-like data (Teske et al., 2002b). However, a revised database of drop size distributions is now necessary, since many...