Trifluoromethane
(R23), a ubiquitous byproduct of chlorodifluoromethane
(R22) synthesis, is one of the most potential greenhouse
gases. The encouraged approach is thermal oxidation to process the
vent gas by the clean development mechanism (CDM). Though such an
approach could avoid the adverse environmental impacts, it will result
in a great economic loss that includes not only the incineration cost
but also the waste resource of R23. R23 is valuable
as a refrigerant, fire suppression agent, and plasma etchant (purity:
99.999 mol %). In this work, the distillation-pressure swing adsorption
(DIST-PSA) process was employed to concentrate R23 from
88% to 99.999% in the vent gas economically. Dynamic breakthrough
experiments were performed to predict the adsorbent separation performance.
Results indicated the coconut activated carbon (SAC-1) is appropriate
material for R23 and R22 separation. The SAC-1
has a high separation factor value for R22 and R23 under the experimental conditions. Afterward, the DIST-PSA hybrid
system was studied by process simulation and their energy consumption
was analyzed. According to the comprehensive analysis, the best performance
is obtained with a feed composition of 88% R23/12% R22 for the PSA unit. Process simulation predicts R23 recovery, purity, and energy consumption, respectively, of 69.52%,
99.9993% and 99.59 kJ·kg–1 R23.
Overall, our studies have revealed that coupling a PSA unit with distillation
is a feasible and promising technique to separate high-purity R23 efficiently and economically in the R22 synthesis
industries.