Cooling curve analysis in binary Al-Cu alloys: Part II- Effect of Cooling Rate and Grain Refinement on The Thermal and Thermodynamic Characteristics

Abstract

The Al-Cu alloys have been widely used in aerospace, automobile, and airplane applications. Generally Al-Ti and Al-Ti-B master alloys are added to the aluminium alloys for grain refinement. The cooling curve analysis (CCA) has been used extensively in metal casting industry to predict microstructure constituents, grain refinement and to calculate the latent heat of solidification. The aim of this study is to investigate the effect of cooling rate and grain refinement on the thermal and thermodynamic characteristics of Al-Cu alloys by cooling curve analysis. To do this, Al-Cu alloys containing 3.7, and 4.8 wt.% Cu were melted and solidified with 0.04, 0.19, 0.42, and 1.08 K/s cooling rates. The temperature of the samples was recorded using a K thermocouple and a data acquisition system connected to a PC. Some samples were Grain refined by Al-5Ti-1B to see the effect of grain refinement on the aforementioned properties. The results show that, in a well refined alloy, nucleation will occur in a shorter time, and a undercooling approximately decreases to zero. The other results show that, with considering the cooling rate being around 0.1 °C/s, the Newtonian method is efficient in calculating the latent heat of solidification.

Cooling Rate, Hardness and Microstructure of Aluminum Cast Alloys

“…The Cooling Curve Analysis (CCA) method can predict microstructure, grain refinement, and determine the latent heat of solidification [11] . The solidification of metal alloys can be observed through Computer-Aided Cooling Curve Analysis (CA-CCA).…”