A novel
approach to produce renewable maleic anhydride (MA) from
bio-based platform chemical 5-[(formyloxy)methyl]furfural (FMF) was
developed with air or pure oxygen at atmospheric pressure using α-MnO2/Cu(NO3)2 as catalysts with the assistance
of K2S2O8. The synergy of α-MnO2/Cu(NO3)2 ensured a high yield of MA
through a MnIV/MnII redox couple facilitated
by redox cycle of CuII/CuI and NO3
–/NO2/NO with the assistance of O2. In this oxidation, FMF was first oxidized to 2,5-diformylfuran
(DFF), as an intermediate, and then DFF underwent oxidation decarbonylation,
hydration, and 1,4-rearrangement to form 5-hydroxyl-2(5H)-furan-one, followed by the oxidation to MA. Compared with the MA
yield of less than 45% from the oxidation of 5-hydroxymethylfurfural,
FMF showed a higher oxidation efficiency than MA with a yield of up
to 89% under mild conditions.