Abstract:The effect of copper addition on the corrosion resistance and mechanical properties of binary Zr 100-x Cu x (x = 30, 50, 80, 90 at.%) glassy coatings was investigated by means of electrochemical measurements, scanning electron microscopy (SEM), energy dispersive analysis spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and nano-indentation techniques. The corrosion resistance in 0.01 M deaerated H 2 SO 4 solution and the mechanical properties of the Zr-Cu glassy coatings depend considerably upon the copper content in the glassy matrix. The top surfaces of the Zr-Cu coatings with lower Cu content were covered by a compact protective ZrO 2 passive film. The competition between the oxidation of Zr atoms (ZrO 2 film formation) and the oxidation-dissolution of Cu atoms assumed the most important role in the electrochemical behavior of the Zr-Cu glassy coatings. The generation of ZrO 2 on the surface benefited the formation of passive film; and the corrosion resistance of the metallic glass coatings depended on the coverage degree of ZrO 2 passive film. The evolution of free volume affected both the mechanical and corrosion behaviors of the Zr-Cu glassy coatings.