1997
DOI: 10.1364/ao.36.004675
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Cost-effective mass fabrication of multilevel diffractive optical elements by use of a single optical exposure with a gray-scale mask on high-energy beam-sensitive glass

Abstract: We present a method for reproducing diffractive optical elements in quantity. The method is compatible with VLSI microfabrication techniques and involves generating a gray-scale mask. The gray-scale mask is employed in an optical aligner to expose an analog photoresist on any environmentally durable substrate, e.g., glass, quartz, semiconductor, or metal, one exposure for each diffractive optical element. After copies of the mask on the photoresist are developed, many substrates can be processed in parallel in… Show more

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Cited by 100 publications
(50 citation statements)
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“…Micro three-dimensional structures have been fabricated by a layer-by-layer process [1], a UV-LIGA process [2] [3], moving mask UV lithography [4], and gray-scale lithography [5]. Another fabrication method has been proposed that utilizes chemically amplified epoxybased negative resist(SU-8 etc.)…”
Section: Exposure Systemmentioning
confidence: 99%
“…Micro three-dimensional structures have been fabricated by a layer-by-layer process [1], a UV-LIGA process [2] [3], moving mask UV lithography [4], and gray-scale lithography [5]. Another fabrication method has been proposed that utilizes chemically amplified epoxybased negative resist(SU-8 etc.)…”
Section: Exposure Systemmentioning
confidence: 99%
“…Gray-scale lithography has been proven to be a suitable technology for the fabrication of arbitrary three-dimensional surface profiles [10]- [12]. This technology uses the high energy beam sensitive (HEBS) (Canyon Materials, Inc.) as a real grayscale mask in conventional photolithographic contact printing.…”
Section: A Gray-scale Lithographymentioning
confidence: 99%
“…55,56,57 A collinear-beam design that might improve upon the one illustrated in Figure 3 Gray-scale manufacturing techniques have reduced higher-order diffraction of light for Fresnel lenses, or HOEs; and high-efficiency, dual-focus lenses are now available. 58 In addition to the two-beam lens, an HOE Fourier transform lens might be designed to minimize the power lost to higher-order diffraction due to the multiple Bragg-cell channels. Historically, the analysis of multi-channel, Bragg-cell beam forming processors has been for radar signal processing or beam finding.…”
Section: Collinear-beam Architecturementioning
confidence: 99%