2021
DOI: 10.3390/agriengineering3030033
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Cotton Gin Stand Machine-Vision Inspection and Removal System for Plastic Contamination: Software Design

Abstract: The removal of plastic contamination from cotton lint is an issue of top priority to the U.S. cotton industry. One of the main sources of plastic contamination showing up in marketable cotton bales is plastic used to wrap cotton modules produced by John Deere round module harvesters. Despite diligent efforts by cotton ginning personnel to remove all plastic encountered during module unwrapping, plastic still finds a way into the cotton gin’s processing system. To help mitigate plastic contamination at the gin,… Show more

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Cited by 10 publications
(8 citation statements)
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“…Machine vision has broad application prospects in different fields: graph optimization processing [1], sensors [2], sound source reconstruction [3], visual prediction [4], and pollution monitoring [5]. In view of a series of problems existing in the process of maize species analysis based on machine vision theory, the authenticity analysis method was introduced to obtain an optimized machine vision analysis model [6].…”
Section: Introductionmentioning
confidence: 99%
“…Machine vision has broad application prospects in different fields: graph optimization processing [1], sensors [2], sound source reconstruction [3], visual prediction [4], and pollution monitoring [5]. In view of a series of problems existing in the process of maize species analysis based on machine vision theory, the authenticity analysis method was introduced to obtain an optimized machine vision analysis model [6].…”
Section: Introductionmentioning
confidence: 99%
“…Furthermore, other research works focused on mitigating plastic contamination at the cotton gin include the development of a machine vision-based plastic detection-ejection system by researchers at the USDA-ARS Gin Lab, Lubbock (in collaboration with Bratney Companies, Des Moines, IA, USA, a leading company in industrial optical sorting and cleaning operation) which detects incoming plastic materials at the gin-stand apron and puffs them out with air produced by a set of solenoid-controlled air-knives. This system has been tested with satisfactory performance in-house at the USDA and some commercial gins during multiple seasons [76]. The success of the tested prototype has led to the production of a commercial model marketed as Visual Imaging Plastic Removal (VIPR™) by Lummus Ag Technology (Savanna, GA, USA) and Bratney Companies [77].…”
Section: Plastic Mitigation Efforts: Ginning Phasementioning
confidence: 99%
“…Despite diligent efforts by cotton ginning personnel to remove all plastic encountered during module unwrapping, plastic still finds a way into the cotton gin's processing system. In order to help address this revenue-loss, engineers at the USDA-ARS Cotton Production and Processing Research Unit developed an automated robotic machine-vision-based detection-ejection system that was designed to rapidly identify and then remove these pieces of plastic from the cotton flow [89,90]. The location selected was on the gin-stand feeder apron, just prior to entering the gin stand, where the cotton is spread out to the thinnest stream in the ginning process.…”
Section: Ginningmentioning
confidence: 99%