Industrial producers
of calcined petroleum coke encounter issues
pertaining to product quality and environmental ramifications. While
previous attempts to produce biorenewable versions of calcined coke
address CO2 footprint, sulfur, and metals poisoning, none
have demonstrated a sufficient degree of anisotropy, which is critical
for performance in aluminum smelting anodes. Using fast pyrolysis
of biomass, we produced bio-oils of sufficient quality whereby coke
can be formed through distilling off the volatiles. Tail-gas reactive
pyrolysis (TGRP) produced bio-oils with low oxygen content, low viscosity,
and high polyaromatic content, all of which are critical for alignment
of coke precursors. Distillations at controlled rates and temperatures
ensured the alignment of polyaromatic domains leading to coke anisotropy.
Bio-oils with oxygen content below 16 wt % successfully produced coke
with mixtures of isotropic and anisotropic domains. In coprocessing
experiments, mixtures of pyrolysis bio-oil and green petroleum coke
coked under similar conditions to produce highly anisotropic textures,
although degrees of discontinuity exist within merged particles. When
baked with coal tar pitch as an additive, calcined biocokes exhibited
resistivity values of 100–200 μΩ·m, which
correlated well with the calcination time at 1200 °C.