This
paper is in honor of Michael (Mike) T. Klein, and his contributions
to the modeling of thermal conversion are highlighted within the context
of this study. The question that was posed is whether thermal conversion
models developed for conventional visbreaking (430–490 °C)
are adequate for the description of visbreaking at lower temperatures?
This topic is relevant to partial upgrading of bitumen by visbreaking
at temperatures of <400 °C. Insights from thermal conversion
performed at 100–430 °C were employed to revisit the description
of the free radical chemistry and how temperature affected the relative
importance of thermal reactions. With a decreasing temperature, the
increasing contribution of reactions, such as molecule-induced homolysis
and the presence of “persistent” free radical species
in the feed, results in a higher free radical concentration than is
predicted by initiation through thermally induced homolytic bond dissociation.
With a decreasing temperature, transfer reactions are also increasing
in relative importance. This affects propagation and termination reactions.
One of the important consequences of the increased contribution of
transfer reactions at lower temperatures is that the apparent activation
energy of cracking is reduced. The threshold temperature below which
conventional visbreaking models no longer provide an adequate description
of conversion is 380–400 °C. Drawing on the differences
that must be captured to model low-temperature thermal conversion,
it was shown that the development work by Mike Klein provided a solid
basis for such modeling. Of particular importance is the ability to
incorporate reactive intermediates that include radical isomers and
to model transfer reactions. Quantitative structure–reactivity
relationships captured the essence of the chemistry that must be reflected
to model low-temperature thermal conversion.