Sustainable
semicrystalline poly(l-lactide) (PLLA) was
melt mixed with 5 wt % poly(ethylene oxide)-b-poly(butylene
oxide) (PEO-PBO) diblock copolymer, resulting in blends that display
an exceptional combination of properties. The blends were annealed
at various temperatures, leading to different degrees of crystallinity.
The addition of 5 wt % PEO-PBO produced finely dispersed liquid particles
that caused a significant reduction in the time for crystallization
after quenching from the melt, where T
m = 166 °C. At 95 °C, the halftime for crystallization was t
1/2(95 °C) = t
1/2
o/7, while at
135 °C, t
1/2(135 °C) = t
1/2
o/5, where t
1/2
o is the time required to obtain 50% of the
final extent of crystallization with pure PLLA. The block copolymer
particles also enhanced the ductility of the blends by facilitating
stress-induced cavitation and uniform crazing without impacting the
modulus. Tensile toughness increased by 7–15 fold, scaling
inversely with the degree of crystallinity. The deformation mechanism
was investigated by small- and wide-angle X-ray scattering as a function
of applied strain, revealing that the craze volume is dependent on
crystallinity, while the crystal structure displayed minimal changes.
Regardless of the extent of crystallinity, crazing was found to be
the primary deformation mechanism, countering the ductile-to-brittle
transition associated with the aging of PLLA. Adding 5 wt % PEO-PBO
extends the strain at break from 4% for pure PLLA after 2 days to
more than approximately 50% after 85 or more days of aging. These
findings, along with the industrially relevant blend preparation method,
reveal that PEO-PBO is a unique and potent additive that could expand
the applications served by PLLA, promoting a more sustainable future.