2 The production of envelope glycoproteins (Envs) for use as HIV vaccines is challenging.3 The yield of Envs expressed in stable Chinese Hamster Ovary (CHO) cell lines is 4 typically 10-100 fold lower than other glycoproteins of pharmaceutical interest.5 Moreover, Envs produced in CHO cells are typically enriched for sialic acid containing 6 glycans compared to virus associated Envs that possess mainly high-mannose 7 carbohydrates. This difference alters the net charge and biophysical properties of Envs 8 and impacts their antigenic structure. Here we employ a novel gene-edited CHO cell 9 line (MGAT1 -CHO) to address the problems of low expression, high sialic acid content, 10 and poor antigenic structure. We demonstrate that stable cell lines expressing high 11 levels of gp120, potentially suitable for biopharmaceutical production can be created 12 using the MGAT1 -CHO cell line. We also show that the efficiency of this process can be 13 greatly improved with robotic selection. Finally, we describe a MGAT1 -CHO cell line 14 expressing A244-rgp120 that exhibits improved binding of three major families of bN-15 mAbs compared to Envs produced in normal CHO cells. The new strategy described 16 has the potential to eliminate the bottleneck in HIV vaccine development that has limited 17 the field for more than 25 years. 18 3 19 1 Introduction 20The development of a safe, effective, and affordable HIV vaccine is a global 21 public health priority. After more than 30 years of HIV research, a vaccine with these 22properties has yet to be described. To date, the only clinical study to show that 23 vaccination can prevent HIV infection is the 16,000-person RV144 trial carried out in 24 Thailand between 2003 and 2009 (1). This study involved immunization with a 25 recombinant canarypox virus vector to induce cellular immunity (2-4) and a bivalent 26 recombinant gp120 vaccine designed to elicit protective antibody responses (5-7).27 Although statistically significant, the protective efficacy of this vaccination regimen was 28 low (31.2%, P=0.04). Several correlates of protection studies suggested that the 29 protection observed was primarily due to antibodies to rgp120 (8-10). Thus, there is 30 considerable interest in finding ways to improve the level of protection that can be 31 achieved with rgp120 vaccine regimens. Improving an existing vaccine such as RV144, 32 with an established record of safety, would be faster and more cost-effective than 33 developing a new vaccine concept from scratch. A roadmap to improve the rgp120 34 vaccine used in the RV144 trial has been provided by the recent studies of broadly 35 neutralizing monoclonal antibodies (bN-mAbs) to gp120 as well as studies of the 36 carbohydrate content of virion associated Env proteins. Beginning in 2009, studies of 37 bN-mAbs isolated from HIV infected subjects revealed that many recognized unusual 38 glycan dependent epitopes requiring high-mannose glycans that are early intermediates 39 in the N-linked glycosylation pathway (11)(12)(13)(14)(15)(16)(17)(18)(...