The processing and properties of a positive-tone, aqueous develop, epoxy crosslinked permanent dielectric based on a polynorbornene (PNB) backbone and bis(diazonaphthoquinone) (DNQ) photosensitive compound were investigated. The developing and cure properties of the films were studied as a function of cure temperature, epoxy crosslinker loading and DNQ loading. Reduced modulus measurements showed that crosslinking of the polymer film occurred via reaction of the polymer with DNQ. The final modulus of the DNQ-crosslinked film was 4.0 GPa. Swelling measurements for a UV exposed film showed material leaching from the film. Residual solvent from swelling measurements was analysed by gel permeation chromatography which showed the indene carboxylic acid form of DNQ leached out of the polymer film. The unexposed film did not exhibit material loss through leaching. When developed, films showed a decline in modulus to 2.6 GPa, likely due to the reaction of DNQ with the aqueous base developer forming nonreactive byproducts that did not contribute to crosslinking. An epoxy crosslinker was added to the formulation which helped crosslink the polymer film by inhibiting uptake of the aqueous base during developing. The epoxy inhibition of the base uptake was confirmed by quartz crystal microbalance, where an increase in epoxy loading led to a decrease in base uptake of the film during developing. Microelectronics packaging faces a continuing challenge to accommodate scaling of electronic components to smaller size and higher performance. A higher density of electronic components requires superior dielectrics, such as in the form of photo-definable dielectrics to insulate the components electrically and mechanically support them. 1 Polynorbornene (PNB) has shown promise for use as a dielectric because of its low dielectric constant and good mechanical properties.
2The photo-definability can be achieved with a negative tone or positive tone chemistry. Negative tone materials become less soluble in a developer when exposed to UV radiation, whereas positive tone materials become more soluble in a developer when exposed to UV irradiation. Negative tone PNB dielectrics have been well studied. [3][4][5][6][7] A positive tone chemistry is desirable for packaging applications, because the film is less sensitive to mask defects or particulates during exposure.Positive tone photo-definability has previously been demonstrated with a bis(diazonaphthoquinone) (DNQ) added to a polynorbornene polymer. 8 The DNQ additive in the PNB film inhibits dissolution by formation of a hydrogen bonded complex. Ultraviolet exposure causes the DNQ to undergo the Wolff rearrangement to form an indene carboxylic acid. Unlike DNQ, the indene carboxylic acid does not extensively hydrogen bond to the PNB, leading to the solubility switch of the PNB in aqueous base.9 DNQ-based photochemistry is compatible with an aqueous developer which is more environmentally friendly than solvent-based developers.A permanent dielectric can be achieved with an epoxy-based cross...