The present work gives an overview of the approaches
for green
synthesis of 5-hydroxymethylfurfural (HMF) and 2,5 furan dicarboxylic
acid (FDCA) focusing on reduction in the byproduct formation such
as levulinic acid and humins. It was elucidated that the use of highly
polar and aqueous solvents, high Brønsted acidity, high pH, reaction
time, and temperature increases the levulinic acid formation in the
reaction. In contrast, humin formation is increased by high basicity,
temperature, and initial substrate concentration. Specific catalytic
and solvent systems for minimizing the byproduct formation during
HMF synthesis are also discussed along with options for use of microwave,
ultrasound, and continuous processes. In terms of intensification,
safety, and ease of scale-up, the use of ultrasound for HMF synthesis
is promising; however, microreactors are currently a better choice
for higher substrate concentration usage and higher yields. Effect
of parameters like reaction time, temperature, oxidizing source, solvent,
and base on FDCA synthesis is also analyzed. Depending on the reaction
conditions and the reactor type, the optimum temperature typically
should be between 80 and 160 °C, moderate bases, such as K2CO3 and KHCO3, are preferred to maintain
a preferred pH of 7−11 and O2 is an ideal oxidizing
agent. The reaction pathway for FDCA synthesis from HMF was also studied
and the effect of the base and solvent elucidated. Finally, one-pot
synthesis of FDCA from HMF and the strategies necessary to optimize
the FDCA yield has been discussed. It was demonstrated that one-pot
two-step FDCA synthesis from sugars provides enhanced FDCA yield,
selectivity, and lower byproduct formation, compared to one-pot one-step
synthesis.