In this work, two industrial bimodal high density polyethylene resins, resin A and resin B, having similar molecular weight (M w ), molecular weight distribution (M wD ), and short-chain branching (SCB) content but different mechanical properties, were fractionated through cross-fractionation. The fractions were further characterized by GPC, 13 C NMR, DSC and FT-IR techniques. These two resins were firstly fractionated into two fractions, i.e., high-temperature and low-temperature fractions, via preparative solution crystallization fractionation. Resin A with much better mechanical properties contains more hightemperature fractions with longer crystallizable sequences. The SCB content in the low-temperature fraction of resin A is lower than that of resin B. Both low-temperature fractions were then further fractionated using solvent gradient fractionation (SGF). The characterization of SGF fractions indicates that most of the branches fall into the high molecular weight chains in both low-temperature fractions. However, the high molecular weight chains in the low-temperature fraction of resin A contain less SCB than that of resin B.KEY WORDS: Polyethylene (PE) / Fractionation of Polymers / Microstructure / Bimodal high density polyethylene (HDPE) resins benefit from their bimodality by having the strength and stiffness of HDPE, whilst retaining the high-stress-crack resistance and processability of a unimodal medium density polyethylene.
1Such bimodal HDPE resins are ideally suited to the application demands of pipes for gas and water distribution.Bimodal HDPE resins are produced by tandem processes that use reactor combinations of loop, slurry, and gas-phase by themselves or in combination with one another. In the first reactor, high amounts of hydrogen are fed with ethylene. This process leads to the formation of low-molar-mass polyethylene. The second reactor is loaded with much less hydrogen to form a high-or very high-molar-mass polyethylene.2 This process allows for further essential product modification, specifically the incorporation of comonomer in the long polymer chains within the second reactor. There is also a reversed mode wherein the high-molar-mass component is produced firstly, followed by a low-molar-mass component. These products build up a polymer alloy in solid state with crystalline and amorphous regions in between. The crystalline regions are mainly formed by low-molar-mass homo-polyethylene. The high-molar-mass copolymers form the amorphous regions and act as tie molecules that connect the crystal lamellae ( Figure 29 in ref 2). These tie molecules that possess short-chain branching (SCB) effectively hinder the pullout of the polymer chains from the crystallites. In this manner, the strength and resistance to slow crack growth of the resin are greatly improved finally.Recently, there has been an emphasis in developing relations between microstructure and end-use physical/mechanical properties of bimodal HDPE resins. Many investigators have pointed out that the amount and distribution of S...