Simvastatin
(SV) is an important active pharmaceutical ingredient
(API) for treatment of hyperlipidemias, which is known to exist in
different crystalline and amorphous phases. It is, therefore, an interesting
model to investigate how the outcome of evaporative crystallization
in the contactless environment of an acoustically levitated droplet
may be influenced by key experimental conditions, such as temperature,
solvent properties (e.g., polarity and hygroscopicity),
and dynamics of the evaporation process. Here, we describe a real-time
and in situ study of simvastatin evaporative crystallization
from droplets of three solvents that differ in volatility, polarity,
and protic character (acetone, ethanol, and ethyl acetate). The droplet
monitorization relied on synchrotron X-ray diffraction (XRD), Raman
spectroscopy, imaging, and thermographic analysis. A pronounced solvent-dependent
behavior was observed. In ethanol, a simvastatin amorphous gel-like
material was produced, which showed no tendency for crystallization
over time; in ethyl acetate, a glassy material was formed, which crystallized
on storage over a two-week period to yield simvastatin form I; and
in acetone, form I crystallized upon solvent evaporation without any
evident presence of a stable amorphous intermediate. The XRD and Raman
results further suggested that the persistent amorphous phase obtained
from ethanol and the amorphous precrystallization intermediate formed
in ethyl acetate were similar. Thermographic analysis indicated that
the evaporation process was accompanied by a considerable temperature
decrease of the droplet surface, whose magnitude and rate correlated
with the solvent volatility (acetone > ethyl acetate > ethanol).
The
combined thermographic and XRD results also suggested that, as the
cooling effect increased, so did the amount of residual water (most
likely captured from the atmosphere) remaining in the droplet after
the organic solvent was lost. Finally, the interpretation of the water
fingerprint in the XRD time profiles was aided by molecular dynamics
simulations, which also provided insights into the possible role of
H2O as an antisolvent that facilitates simvastatin crystallization.