Recent progress in understanding crystallization processes is reviewed, especially with regard to the problem of crystal-size distribution (CSD) and its many interactions with the design, analysis, and operation of crystallizers. This subject is considered from both the researcher's and practitioner's points of view, and special attention is given to the impact of recent theories on crystallizer design and operation.A generalized theory for the analysis and prediction of CSD, based on population balance mechanics, has been developed and tested over the past decade. Predictive design of CSD is now a possibility with the design techniques presented here and using suitable bench-scale data. Published evaluations of the reliability of design methods utilized in commercial practice would be a valuable asset to the science of crystallization.
CHARLES G. MOYERS, JR.
Engineering
SCOPEMuch work has been done on the problem of crystalsize distribution (CSD) and its relation to crystallizer design and operation. An especially rapid burst of activity in this area has occurred over the last decade. Analytical studies of CSD both reveal the need and provide the means for quantitative measurement of secondary nucleation in realistic well-mixed crystallizers. The population balance theory of CSD provides the unifying link between predictive CSD studies in complex crystallizer configurations and descriptions of crystal growth and nucleation kinetics. Development has proceeded rapidly in both of these areas over the last few years, with each area reinforcing and motivating work in the other.A mass-based theory rather than population-based theory of crystallizer analysis has emerged from recent work in Europe. Experiments have been developed that yield kinetic information that potentially could be used in either mass-based or population-based crystal-size distribution algorithms. The implications and limitations of these theories are discussed in the text. The purpose of this review is to outline the advances that have been made in the analysis of crystal-size distribution and crystallization kinetics with particular emphasis on how these studies might influence the design and operation of industrial systems. Mention is made of areas that have received inadequate attention and/or areas where further studies seem appropriate.
CONCLUSIONS AND SIGNIFICANCEStudy of crystallization kinetics and related crystalsize distribution (CSD) has increased understanding of the complex interactions that occur in crystallizers and has opened up new vistas of exploration in crystallization technology. Continued feedback by users of the various analytical modeling techniques and persistent investigation of interphase kinetics are needed to strengthen the underlying knowledge of crystallization technology.The design and analysis of crystallization processes of the continuous well-mixed suspension type have developed into formal design algorithms which can now be applied in situations of industrial importance. Specific process configurations that can ...