Cutting force and surface roughness depend on the tool path used in side milling: an experimental investigation

Silva, Rodrigo Henriques Lopes da; Hassui, Amauri

doi:10.1007/s00170-018-1680-z

Cited by 9 publications

(3 citation statements)

References 29 publications

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“…Kundrák et al [26] studied the variation in cutting force and surface roughness for face milling resulting from variable magnitudes of cutting parameters. Lopes-da Silva and Hassui [27] studied the effects of tool path along with the process parameters on cutting forces and surface roughness. Yıldırım et al [28] analyzed the effect of cutting parameters and cooling and lubrication conditions on tool wear and surface roughness when milling on the basis of Waspaloy nickel ceramic tools.…”

Section: Introductionmentioning

confidence: 99%

“…Yıldırım et al [28] analyzed the effect of cutting parameters and cooling and lubrication conditions on tool wear and surface roughness when milling on the basis of Waspaloy nickel ceramic tools. However, references [9][10][11][12][13][14][15][16][17][18][19][20][21][22][23][24][25][26][27][28] were not concerned with proposing the optimal position of the face mill and the workpiece that provides the minimum surface roughness.…”

Section: Introductionmentioning

confidence: 99%

“…Grzenda and Bustillo [34] examined the possibility of using unlabeled data streams to develop prediction models. However, papers [26][27][28][29][30][31][32][33][34] did not describe the optimum position of the face mill and the workpiece that provides the minimum surface roughness either.…”

Section: Introductionmentioning

confidence: 99%

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Effect of the Relative Position of the Face Milling Tool towards the Workpiece on Machined Surface Roughness and Milling Dynamics

et al. 2019

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In face milling one of the most important parameters of the process quality is the roughness of the machined surface. In many articles, the influence of cutting regimes on the roughness and cutting forces of face milling is considered. However, during flat face milling with the milling width B lower than the cutter’s diameter D, the influence of such an important parameter as the relative position of the face mill towards the workpiece and the milling kinematics (Up or Down milling) on the cutting force components and the roughness of the machined surface has not been sufficiently studied. At the same time, the values of the cutting force components can vary significantly depending on the relative position of the face mill towards the workpiece, and thus have a different effect on the power expended on the milling process. Having studied this influence, it is possible to formulate useful recommendations for a technologist who creates a technological process using face milling operations. It is possible to choose such a relative position of the face mill and workpiece that will provide the smallest value of the surface roughness obtained by face milling. This paper shows the influence of the relative position of the face mill towards the workpiece and milling kinematics on the components of the cutting forces, the acceleration of the machine spindle in the process of face milling (considering the rotation of the mill for a full revolution), and on the surface roughness obtained by face milling. Practical recommendations on the assignment of the relative position of the face mill towards the workpiece and the milling kinematics are given.

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Section: Introductionmentioning

confidence: 99%