Cutting force modelling in machining of fiber-reinforced polymer matrix composites (PMCs): A review

Wan, Min; Li, Shaoen; Yuan, Heng; Zhang, Weihong

doi:10.1016/j.compositesa.2018.11.003

Cited by 99 publications

(30 citation statements)

References 110 publications

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“…The normal elastic force was determined by the Hertz contact theory model. The tangential elastic force was determined by the Mindlin and Deresiewicz theory [24,25]. The normal force f !…”

Section: Physicalmentioning

confidence: 99%

Investigation into the Mechanism of the Steel Particle Feeding Process: A Numerical and Experimental Study

Xing

Wang³

et al. 2021

Geofluids

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The particle feeding system is a prerequisite for the realization of particle impact drilling technology. Because of the high density, the storage and flow of the steel particle are different from those of the other nonviscous particles. The differential equation of the particle movement was built with the liquid bridge force model and the discrete element method. The dynamic movement process and the distribution state of particles in the high-pressure tank were analyzed. For 1 mm steel particles, the mass flow rate decreased with the increase in water content. For 2 mm and 3 mm steel particles, the water content of 15% and 20% was the dividing point of the mass flow rate from increasing to decreasing. When the water content was 10% and 20%, the mass flow rate increased with the steel particle size. But when the water content was 30% and 40%, the mass flow rate decreased with the steel particle size. The study of the control mechanism of the uniformity and stability of particles showed that the funnel flow was the major reason causing the instability and blocking of the feeding process. This research results can provide a basis for the further improvement of the differential pressure feeding system.

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“…The normal elastic force was determined by the Hertz contact theory model. The tangential elastic force was determined by the Mindlin and Deresiewicz theory [24,25]. The normal force f !…”

Section: Physicalmentioning

confidence: 99%

Investigation into the Mechanism of the Steel Particle Feeding Process: A Numerical and Experimental Study

Xing

Wang³

et al. 2021

Geofluids

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“…Hole quality in drilling of CFRP depends on various factors such as tool edge geometry, tool coatings, cutting force, feed rate and cutting environment [17][18][19][20][21]. Similarly, 50% increase in tool life was observed with coating on the cutting tool during drilling [22].…”

Section: Literature Reviewmentioning

confidence: 99%

Surface roughness analysis in the drilling of carbon fiber/epoxy composite laminates using hybrid Taguchi-Response experimental design

Shahabaz

Shetty

et al. 2020

Mater. Res. Express

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The carbon fiber reinforced polymer composite has made a substantial impact on the manufacturing sectors owing to its excellent mechanical, thermal and corrosion resisting properties. The surface roughness mainly depends on the machining parameters while drilling of carbon fiber reinforced polymer composite laminates. The study concentrates on the impact of uncoated and titanium nitride coated solid carbide drills on minimizing the roughness that is generated while making holes in bi-directional carbon fiber reinforced polymer composite by optimizing the drilling constraints [spindle speed (A), feed rate (B), point angle (C) and drill diameter (D)]. Experimental studies are carried out using Taguchi L 27 orthogonal array. The investigation discloses that the drill diameter is one of the most influencing cutting parameters followed by spindle speed and feed rate. The response surface methodology is chosen as a tool for predicting and optimizing the process parameters. The investigation also discloses that the experimental and the predicted results of surface roughness are closely matching with each other. The surface morphology illustrates that titanium nitride coated solid carbide drills minimize the surface roughness compare to that of uncoated solid carbide drills.

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“…Carbon fibre reinforced polymers (CFRP) are characterised by outstanding specific strength and stiffness properties that make them particularly suitable for light weight constructions in aerospace industries [1,2]. Although CFRP components are usually designed and manufactured near-net-shape, conventional machining operations are often required to fulfil quality standards as stated by Wan et al [3]. According to Khanna et al [4], turning, milling, and drilling are the most important machining operations associated with manufacturing applications in CFRP.…”

Section: Introductionmentioning

confidence: 99%

Tool wear and spring back analysis in orthogonal machining unidirectional CFRP with respect to tool geometry and fibre orientation

Seeholzer

Kneubühler

Grossenbacher

et al. 2021

Int J Adv Manuf Technol

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Machining abrasive carbon fibre reinforced polymers (CFRP) is characterised by extensive mechanical wear. In consequence, the cutting edge micro-geometry and thus the tool/material contact situation are continuously changing, which affects process forces and machining quality. As a conclusion, a fundamental understanding of the tool wear behaviour and its influencing factors is crucial in order to improve performance and lifetime of cutting tools. This paper focuses on a fundamental tool wear analysis of uncoated tungsten carbide cutting inserts with different combinations of fibre cutting angles and tool geometries. For this purpose, orthogonal machining experiments with unidirectional CFRP material are conducted, where the wear progression of the micro-geometry is investigated by means of five wear parameters lα, lγ, γ*, α*, and bc. For detecting the actual contact zone of the cutting edge and to measure the elastic spring back of the material, the flank face is marked via short pulsed laser processing. Furthermore, the process forces and the wear rate are measured. It is shown that the material loss due to wear clearly varies along the tool’s contact region and is highly dependent on the clearance angle and the fibre cutting angle Φ, while the influence of the tested rake angles is mostly negligible. Especially in machining Φ=30° and Φ=60°, a strong elastic spring back is identified, which is more intense for smaller clearance angles. For all tested configurations, the material’s elastic spring back increases in intensity as wear progresses which, in combination with the decreasing clearance angle, is the main reason for high thrust forces.

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Cutting force modelling in machining of fiber-reinforced polymer matrix composites (PMCs): A review

Cited by 99 publications

References 110 publications

Investigation into the Mechanism of the Steel Particle Feeding Process: A Numerical and Experimental Study

Investigation into the Mechanism of the Steel Particle Feeding Process: A Numerical and Experimental Study

Surface roughness analysis in the drilling of carbon fiber/epoxy composite laminates using hybrid Taguchi-Response experimental design

Tool wear and spring back analysis in orthogonal machining unidirectional CFRP with respect to tool geometry and fibre orientation

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