The term "Extended Reach Drilling" refers to drilling operations conducted beyond the normal reach of drilling facilities. Typical problems associated with this type of operation are torque & drag limitations, wellbore stability, mud rheology and solids control and directional well design1,2,3. Such problems are particularly challenging to the CACT Operators Group due to limited platform rig size and platform deck space. These problems are further compounded by the fact that no spare well slots are available on the platforms, so all new platform drilling operations are sidetracks. This results in tortuous 3-dimensional well profiles that generate high levels of drilling torque and drag, disproportionate to the measured depth. The well planning and drilling practices used to drill these wells are very similar to those used in ultra-long extended reach wells and reflect the challenging nature of platform sidetrack operations.
This paper describes the challenges that are faced during development of the well plans and details the methods that are later used while drilling the sidetrack wells. Case histories with actual field data will show how the applications of the following new or emerging technologies have been applied successfully in the sidetrack program.
Borehole Stability Modeling was used to identify areas where the potential for borehole breakout and fluid losses (lost circulation) existed, so that plans could be made to avoid these problems. Real Time Downhole Data Measurements were used to provide instantaneous information on drilling conditions in order to avoid the problems experienced in previous wells. PDC bit designs, featuring low torque cutting structures to improve bit steerability were successfully applied on several recent sidetrack wells.
Introduction
Sidetrack drilling has become a major strategy in extending field life and maximizing oil recovery from CACT fields (Fig. 1) since 1997. Several factors have influenced CACT to pursue this aggressive strategy of plugging back and sidetracking watered out development wells in order to drill new horizontal single well completions.
Early success of sidetrack development wells drilled in previously undeveloped tight reservoirs has been a major factor. Several development sidetracks have been drilled in tight reservoirs with up to 1000 meters of horizontal drain hole. These wells have far exceeded expectations of pre-drill productivity and ultimate recovery, and have influenced CACT to continue this program of developing other tight pay intervals.
Updated mapping of several of CACT's main reservoirs has resulted in increased oil in place, which requires additional wells to effectively deplete undrained and poorly drained areas. In some reservoirs, which were previously commingled with other zones, recovery has been inefficient and new dedicated development wells with horizontal production intervals have proved effective in maximizing productivity and recovery. CACT has so far completed seven horizontal sidetracks from the Huizhou platforms. Each well employs a whipstock to exit through 9-5/8" (and sometimes 13-3/8") casing, drill 8-1/2" hole to the specific target reservoir. After running 7" casing, a 6" horizontal hole, up to 1000m in length is drilled in the reservoir.
The Challenge
The original Huizhou wells were drilled by semi-submersibles and then tied-back to surface production trees on the platforms. Each of the four platforms contains a workover rig, which was not originally designed for drilling applications. A package of drilling equipment was purchased to upgrade the existing rigs and allow for transfer between platforms to conduct the sidetrack operations. Equipment specifications were governed by platform structural loading limitations and deck space. The deck space remains so limited, that even small casing cement jobs need to be performed using cementing equipment installed on a supply boat tethered to the platform. A seven-month typhoon season brings an average of four typhoons through the field each year. Operations must be suspended for an average of 5 days during these storms.